Global Organic Textile Standard

2 09 2011

In the 1980’s, producers of eco-friendly textiles generally worked under the umbrella of  organic food associations.  However, they found that the food association was impractical for textile producers because  although the growing and harvesting of food and fiber crops were similar, the processing of fibers in preparation to make fabric varied widely.  The organic food associations were concerned primarily with food related issues.   In addition, organic fabrics and fashion was being shown in specialized stores rather than in organic food markets.

In 2002, at the Intercot Conference in Dusseldorf, Germany, a workshop with representatives of organic cotton producers, the textile industry, consumers, standard organizations and certifiers discussed the need for a harmonized and world-wide recognized organic textile standard.  The many different standards, they felt, was causing confusion and acting as a obstacle to international exchange and recognition of organic fabrics.  As a result of this workshop, the  “International Working Group on Global Organic Textile Standard“ (IWG) was founded, with an aim to work on the codification of various regional approaches and to develop a set of global standards.  Members of this group included Internationale Verband der Naturtextilwirtschaft e. V.“ (IVN),  the  Organic Trade Association (United States), the Soil Association (England)  and Japan Organic Cotton Association  (Japan).

In 2006, their work was published as the Global Organic Textile Standard (GOTS) , which has since evolved into the leading set of criteria in the field of organic textile processing.  A main achievement of this group was the ability to compromise and to find even consensus for points that were considered to be ‘non-negotiable’.   Not all standard organizations that participated the process ended up with signing the agreement of the Working Group.

From the GOTS website:  “Since its introduction in 2006 by the International Working Group on Global Organic Textile Standard, the GOTS has gained universal recognition, led to abolishment of numerous previous similar standards of limited application and has become – with more than 2750 certified textile processing, manufacturing and trading operators in more than 50 countries and an abundance of certified products – the leading standard for the processing of textile goods using organic fibers, including environmentally oriented technical as well as social criteria.”  This is a major accomplishment, especially given the global nature of the textile supply chain.

Beside the technical requirements a certifier has to meet to become approved by the IWG for GOTS certification, it is also a prerequisite that he discontinues use of any other certification. This measure was chosen to support the goal of a harmonized Global Standard and related certification system that allows certified suppliers to export their organic textiles with one certificate recognized in all relevant sales markets in order to strengthen the awareness and market for organic textiles.

The following standards have become completely harmonized with GOTS:

  • North American Fiber Standard – Organic Trade Association (USA)
  • Guidelines ‘Naturtextil IVN Zertifiziert’ – International Association Natural Textile Industry (Germany)
  • Standards for Processing and Manufacture of Organic Textiles – Soil Association (England)
  • EKO Sustainable Textile Standard – Control Union Certifications (formerly SKAL)
  • Standards for Organic Textiles – Ecocert (France)
  • Organic Textile Standard – ICEA (Italy)
  • Standards for Organic Textiles – ETKO (Turkey)
  • Organic Fiber Standards – Oregon Tilth (USA)
  • Standards for Processing of Organic Textile Products – OIA (Argentina)

One member of the IWG offers beside GOTS as their basic standard one further standard for certification that complies with GOTS but contains some additional requirements:

  • Guidelines ‘Naturtextil IVN Zertifiziert BEST’ – International Association Natural Textile Industry (Germany)

GOTS aims to define a universal standard for organic fabrics—from harvesting the raw materials, through environmentally and socially responsible manufacturing, to labeling—in order to provide credible assurance to consumers. Standards apply to fiber products, yarns, fabrics and clothes and cover the production, processing, manufacturing, packaging, labeling, exportation, importation and distribution of all natural fiber products.   GOTS provides a continuous quality control and certification system from field to shelf.  A GOTS certified fabric is therefore much more than just a textile which is made from organic fibers.

Why is this a big deal?  As we’ve said before, it’s like taking organic apples, and cooking them with Red Dye #2, preservatives, emulsifiers, and stabilizers –  you can’t call the finished product organic applesauce.  Same is true with fabrics, which contain as much as 27% (by weight) synthetic chemicals.

And in today’s world, with the complex supply chain that multinational companies like Wal-Mart, Nordstrom and Levi’s use, this is a very big deal.   As companies attempt to get a handle on their suppliers and maintain quality control, the list of universally understood environmental criteria in GOTS  is coming in handy. While consumers probably won’t see a GOTS tag on conventional cotton jeans, some companies are asking suppliers to use only GOTS-certified dyes and chemicals on conventional cotton clothing.  In fact, the companies mentioned above, along with Banana Republic, H&M and Target are just some of the companies that plan to use GOTS certification for their organic products.

The GOTS standard includes:

  • Harvesting criteria which requires the use of from 70% to 95% organic fiber.
    • As the GOTS website explains, “As it is to date technically nearly impossible to produce any textiles in an industrial way without the use of chemical inputs, the approach is to define criteria for low impact and low residual natural and synthetic chemical inputs.   So in addition to requiring that   all inputs have to meet basic requirements on toxicity and biodegradability GOTS also  prohibits entire classes of chemicals, rather than calling out specific prohibited chemicals.  What that means is that instead of prohibiting, for example lead and cadmium (and therefore allowing other heavy metals by default), GOTS prohibits ALL heavy metals.  Here’s the Version 3.0 list:
SUBSTANCE GROUP CRITERIA
Aromatic solvents Prohibited
Chlorophenols (such as TeCP, PCP) Prohibited
Complexing agents and surfactants Prohibited are: All APEOS, EDTA, DTPA, NTA, LAS, a-MES
Fluorocarbons Prohibited (i.e., PFOS, PFOA)
Formaldehyde and short-chain aldehydes Prohibited
GMO’s Prohibited
Halogenated solvents Prohibited
Heavy Metals Prohibited
Inputs containing functional nanoparticles Prohibited
Inputs with halogen containing compounds Prohibited
Organotin compounds Prohibited
Plasticizers (i.e., Phthalates, Bisphenol A and all others with endocrine disrupting potential) Prohibited
Quaternary ammonium compounds Prohibited: DTDMAC, DSDMAC and DHTDM
  • Environmental manufacturing practices, with a written environmental policy, must be in place.
  • Environmentally safe processing requirements, which includes wastewater treatment internally before discharge to surface waters, must be in place.  This pertains to pH and  temperature as well as to biological and chemical residues in the water.
  • Environmentally sound packaging requirements are in place; PVC in packaging is prohibited, paper must be post-consumer recycled or certified according to FSC or PEFC.
  • Labor practices are interpreted in accordance with the International Labor Organization (ILO – no forced, bonded, or slave labor; workers have the right to join or form trade unions and to bargain collectively; working conditions are safe and hygienic; there must be no new recruitment of child labor (and for those companies where children are found to be working, provisions must be made to enable him to attend and remain in quality education until no longer a child);  wages paid must meet, at a minimum, national legal standards or industry benchmarks, whichever is higher; working hours are not excessive and inhumane treatment is prohibited.
  • GOTS has a dual system of quality assurance consisting of on-side annual inspection (including possible unannounced inspections based on risk assessment of the operations) and residue testing.
  • There are requirements surrounding exportation, importation and distribution of all natural fibers.

In June, 2011, The Global Organic Textile Standard launched an open comment period on it’s first revision draft of the new GOTS version 3.0.  Following this announcement, IFOAM collected comments from its members and related stakeholders in order to shape the position of the movement towards the Global Organic Textile Standard.

A total of 36 persons and/or organizations sent their comments to IFOAM.  Two important issues were raised:  90% of the respondents were against the use of nanotechnologies in organic textiles (5% abstention, 5% in favor),  and 86 % were in principle against the use of synthetic chemicals in textiles labeled as organic (3% abstention, 11% in favor). Based on the feedback provided, IFOAM submitted detailed comments to GOTS and proposed:

  • to further restrict the use of synthetic substances, possibly switching to a positive list of allowed substances, instead of a list of forbidden ones.
  • to add requirements to ban the deliberate use of nano-technologies in the textile processing.

GOTS is a positive ethical choice among both consumers and producers and is the most comprehensive in terms of addressing environmental issues.  Although it is difficult to obtain, it can lead to important strategic business benefits.

However, the GOTS certification applies to only natural fibers, so it cannot be applied to polyester or other synthetic fibers, which are by far the most popular fiber choice in the U.S. today.  In addition, it does not directly address the carbon footprint of an organization or its production practices.  (Please note: the choice of a fabric made of organically raised natural fibers has been shown to have a much lower carbon impact than any fabric made of synthetic fibers.  We touched on that in our some of our blog posts; click here and here to read them.)





Certifications: Oeko Tex

28 07 2011

I have an apology to make:  I made a statement last week that turns out to be incorrect, based on experience from years ago.  I said

“it’s not unusual to find a GOTS certification logo on a product – because it’s hard to get, and those who have it certainly want to display the logo.  But the certification may apply only to the organic fibers – the logo itself is not specific as to what is being certified.”

Laurie Lemmlie-Leung, of Sapphire International, Ltd, which is a GOTS certified terry mill, pointed out that in their experience,  “If we do not have an approved “GOTS Product Specification Plan” and transaction certificates showing that all the inputs are also GOTS certified, then we cannot use the GOTS label on the product.”  And that is indeed the case:  a GOTS logo on any product means that all processing up to the final product is GOTS certified.  So if GOTS certified cotton yarn is being sold, it can display the logo.  However, if that yarn is used to weave a fabric in a non-certified facility, the final fabric cannot display the logo.

So when you see a GOTS logo on a product, you can rest assured that the entire supply chain has been certified.

Now, back to discussion of certifications:  Before giving a summary of the main points of each of the certifications which deal with fiber processing (i.e., weaving), it’s important to remember that most of these certification programs are in business – so it costs money to achieve the certification – sometimes it costs a LOT of money.  In addition there is the burden of documentation, which increases administrative costs for the manufacturer.

Cradle to Cradle and GreenGuard can cost quite a bit, so when you look on the web sites to find which products have these certifications,  you see mostly large, well established companies which can afford to absorb the certification costs.  On the GreenGuard website, for example, it lists 1943 individual products, but all 1943 products are manufactured by only 20 large, well-known companies.  Sometimes smaller manufacturers decide not to pay the costs of certification, even though they may be doing everything “by the book”, because they’re operating on a shoestring.  Unfortunately, the many unethical claims make third party certification a requirement.

In addition to certifications, there are many new “green guides” on the internet which purport to list green products.  Some are valiantly trying to make order out of chaos, while others are simply adding to the confusion.  Of these, a basic listing may (or may not) be free, but any additional bells and whistles costs money.  So green products may be specially featured or identified (sometimes as “best”) because the manufacturer has paid for the spotlight.  The same is true of television shows which purport to cover new green products.  We have been approached several times by television programs featuring a well-known personality who would wax eloquently about our fabrics – if only we were to pay the right price.

What does this all mean?  Do your own homework!  Most of these “experts” have no more knowledge than you do.  And again, certifications provide a reliable yardstick to determine quality standards.

The third party certifications which cover textile processing and/or final products which you’ll see most often include:

  • Oeko Tex
  • GreenGuard
  • Cradle 2 Cradle by MBDC
  • Global Organic Textile Standard
  • Global Recycle Standard
  • SMART Sustainable Textile Standard

These are the certifications you’re most likely to run into, and they are very different.  So different, in fact, that we’ll take a few weeks to explore what each one tells us.

This week, we’ll start with one of the oldest certifications:  Oeko Tex.

Oeko Tex is an independent, third party certifier that offers two certifications for textiles:

  1. Oeko-Tex 100 (for products)
  2. Oeko-Tex 1000 (for production sites/factories).

Products satisfying the criteria for Oeko-Tex 100 which are produced in an Oeko-Tex 1000 certified facility may use the Oeko-Tex 100Plus mark, which is simply a combination of the two.

Oeko Tex was founded in 1992, by the Austrian Textile Research Intitute (OTI) and the German Research Institute Hohenstein,  to provide an objective and reliable product label for consumers.  Its aim is to ensure that products posed no risk to health.

Oeko Tex Standard 100

The Oeko-Tex Standard 100 standard is concerned primarily with health and safety of textile products – it tests only the end product.  The processing is not addressed – for example, wastewater treatment is not included.   It is NOT an organic certification and products bearing this mark are not necessarily made from organically grown fibers. (Note:  When you see the logo, make sure that the test number is quoted (No. 11-20489 in the image above)  and the test institute is named (Shirley is the institute which tested the product).)

Textiles considered for this standard are classified into four categories, and each category has different test values for chemicals allowed in the product:

  • Product Class I: Products for Babies – all textile products and materials used to manufacture such textile products for children up to the age of 36 months (leather clothing is excepted)
  • Product Class II: Products with Direct Contact to Skin – worn articles of which a large surface touches the skin (i.e. underwear, shirts, pants)
  • Product Class III: Products without Direct Contact to Skin – articles of which only a small part of their surface touches the skin (i.e. linings, stuffings)

Textile products bearing the Oeko-Tex 100 certification mark:

  • Do not contain allergenic dye-stuffs and dye stuffs that form carcinogenic arylamines.
  • Have been tested for pesticides and chlorinated phenoles.
  • Have been tested for the release of heavy metals under artificial perspiration conditions.
  • Formaldehyde is banned; other aldehyde limits are significantly lower than the required legal limits.
  • Have a skin friendly pH.
  • Are free from chloro-organic carriers.
  • Are free from biologically active finishes.

The certification process includes thorough testing for a lengthy list of chemicals, including lead, antimony, arsenic, phthalates, pesticides, and chlorinated phenols. The official table of limits for tested chemicals may be found on the Oeko-Tex website.  Specifically banned are:

  • AZO dyes
  • Carcinogenic and allergy-inducing dyes
  • Pesticides
  • Chlorinated phenols
  • Chloro-organic benzenes and toluenes
  • Extractable heavy metals
  • Phthalates in baby articles
  • Organotin compounds(TBT and DBT)
  • Emissions of volatile components

Certification may be given to a finished product (such as a shirt), or to individual components (such as yarn, or fabric).

Oeko-Tex Standard 1000

The Oeko-Tex 1000 is a certification for environmentally-friendly textile production.
The goal of the Oeko-Tex 1000 Standard is to be “an evaluation of the environmental performance of textile production sites and products and to document independently that certain environmental measures are undertaken and a certain level achieved.”

The evaluation process includes considerations for:

  • environmental impact: energy consumption, whether materials used are renewable or non-renewable, and the overall impact of the space utilized
  • global impact: use of fossil fuels, use of ozone-depleting chemicals regional impact: VOC’s, water contamination, acidification of soil and water from fossil fuel use, emissions (often from chlorine bleaching)
  • local effects: emissions, workplace contamination, noise, use of dangerous chemical products

The mark is not applied directly to products, but may be used by the production site (for example, on its letterhead and official documents). The “local effects” consideration does NOT include an evaluation of labor practices and is not meant to be an indicator of whether a production site is following fair labor practices.

Oeko-Tex 100Plus

This label may be used on products that have met the Oeko-Tex 100 Standard and are also produced in a facility that meets the Oeko-Tex 1000 Standard.

So, these are the important points to keep in mind when you see the Oeko Tex logo:

  1. Oeko Tex 100 is product specific – they don’t look at processing (i.e., water treatment, workers rights, emissions, sludge), it only means that the finished product (fabric, yarn, clothing, etc.) has limit values for chemicals which are below the threshold limits on the Oeko Tex list, with many specifically prohibited.
  2. Oeko Tex 1000 is site specific, and documents that certain environmental standards are met, but these do not include workers rights issues.
  3. Oeko Tex 100+ means that the site meets environmental standards and the product itself is safe to use.




Certifications – part 1

22 07 2011

If you agree with me that a third party certification is a way to give us the most unbiased, substantive  information about the environmental performance of a fabric, let’s look at third party certifications which are on the market and which test finished textiles.  It’s important to know what each certification is telling us, both to keep our frustration levels manageable and to be able to extract useful, trustworthy information.  But before we get to individual certifications, there are several issues that are unique to fabrics, which we should mention first.

The first issue has to do with the fact that people often think about what the fabric is made of and totally forget the long and complex process that has to happen to turn the raw material into a soft, smooth finished fabric  –  I mean, really, do you actually think that the cotton boll which you see in the picture is transformed into your blouse without some kind of serious work?  What about oil?  Think of crude oil and your new sheets – what do you think has to have happened to that crude to make it acceptable for your bedroom?

The market is absolutely rife with claims about organic cotton – and believe me, I have absolutely nothing against organic cotton.  But the focus (by marketers and consumers alike) is that if it’s made of organic cotton, then the product is sustainable.  That’s far from the truth.  We like to use the analogy of  “organic applesauce” – that is, if you take organic apples, then cook them with preservatives, emulsifiers, Red Dye #2, stabilizers and any number of other additives – do you end up with organic applesauce?  Just like bread – which is made from wheat which is grown (maybe organically), harvested, ground into flour, mixed with milk, yeast, salt and maybe other things, then baked – fabric undergoes the same type of transformation.

So the certifications which are often found on fabrics may only pertain to the FIBER, and not to the processing.  What they mean is the fabric started out with organic fibers – but the processing, like the organic applesauce mentioned above, results in fabric that contains a high proportion, by weight, of synthetic chemicals (such as lead or mercury, formaldehyde, chlorine, or phthalates).

So if only the fiber is certified,  you can assume that the chemicals used in processing may contain some of the highly toxic chemicals usually found in solvents, dyestuffs, and finishes.  And you can assume that the excess chemicals were released in the effluent and are now circulating in our groundwater.  Nor is any mention made of fair wages and safe working conditions.   In other words, a fabric made with “organic cotton”, if processed conventionally, is full of chemicals which may be prohibited in a truly organic fabric and which are known to cause all kinds of bad things to human bodies (especially really little bodies), and those harmful chemicals, released in untreated effluent, are now contributing to our own chemical body burden.

Besides the proliferation of certifications, further muddying of the waters happens because the textile supply chain is one of the most complex in all of industry – and some of the certification agencies can certify each step in the process.  In other words, each end product can be certified.  So if we deconstruct a piece of fabric, it’s possible (indeed necessary to certify the final product) to  have certification at each stage:   (1) growing and harvesting of organic fibers  (2) ginning or other preparation of the fibers to make them suitable for use in spinning;  (3)  spinning of the fibers into yarns; (4) weaving of the yarns into fabric   (5) dyeing and/or finishing and (6) final product (i.e., blouse, tablecloth, etc.).  So it’s not unusual to find a GOTS certification logo on a product – because it’s hard to get, and those who have it certainly want to display the logo.  But the certification may apply only to the organic fibers – the logo itself is not specific as to what is being certified.

It’s quite common to find  “organic cotton” fabrics  in the market – in other words, fabrics made of organic fibers.  But unless you do some probing, it’s common to find that the “organic” part pertains only to the fiber, while the fabric was made conventionally.

Certification agencies (the companies that verify the fibers/fabric meets the standards set for in the certification)  for fibers and textiles  include:

  • USDA organic

    United States Department of Agriculture, National Organic Program (NOP):  this logo certifies that the fiber is organic –  only the fiber.  According to a new Department of Agriculture memorandum dated May 20, 2011, textiles and textile products labeled as “organic” must be third-party certified, and all fibers identified as “organic” contained in the textile product must be certified organic to the NOP regulations. The policy memo confirms that textile products that are produced in accordance with the the Global Organic Textile Standard (GOTS) may be sold as ‘organic’ in the U.S. though they may not refer to NOP certification or carry the USDA organic seal.

  • Soil Association Certification Limited (SA Certification) is the UK’s largest organic certification body. It’s also the only certification body linked to a committed charity, promoting organic food and farming.  As a member of the Global Standard GmbH, the managing body of the Global Organic Textile Standard (GOTS), the Soil Association now uses the GOTS certification for all new textile products.
  • OneCert:  OneCert provides organic certification worldwide. Certification and inspection programs include the US National Organic Program (NOP), European Organic Regulations (EU 2092/91), Quebec Organic Standards (CAQ), Japan Agricultural Standards (JAS), IFOAM, and Bio Suisse. Services include organic certification, organic inspection, export certificates, transaction certificates, on-line record keeping, answers to certification questions, and presentations of organic topics.
  • Peterson Control Union:  Control Union is a global one-stop-shop for a range of services in all aspects of the logistics chain of many commodities, including certification programs.   It certifies to the standards of The Global Organic Textile Standard (GOTS), and the Organic Exchange.
  • The Institute for Marketcology (IMO): IMO is one of the first and most renowned international agencies for inspection, certification and quality assurance of eco-friendly products. IMO offers certification for organic production and handling according to the European Regulation (EU) Nr. 2092/91, GOTS, Organic Exchange and for The International Association of Natural Textile Industry, known as IVN.  IVN is an alliance of more than 70 businesses involved at some level in the textile production chain, with the goal of countering abuses by having a clearly defined “ecologically oriented and socially accountable business practice.”    If a company meets their standards they are awarded a quality seal, which is called Naturtextil IVN certified or certified Best.  According to the IVN, GOTS is the minimum standard that distinguishes ecotextiles.  Read more here.

The third party certifications which we think every conscious consumer of fabric should be aware includes:  Oeko-Tex, GOTS, C2C, GreenGuard, Global  Recycle Standard and SMART.  Each one has its own set of standards and we’ll take a look at them next week.





Estimating the carbon footprint of a fabric

19 01 2011

We published this blog almost two years ago, but the concepts haven’t changed and we think it’s very important.   So here it is again:

Although most of the current focus on lightening our carbon footprint revolves around transportation and heating issues, the modest little fabric all around you turns out to be from an industry with a gigantic carbon footprint. The textile industry, according to the U.S. Energy Information Administration, is the 5th largest contributor to CO2 emissions in the United States, after primary metals, nonmetallic mineral products, petroleum and chemicals.[1]

The textile industry is huge, and it is a huge producer of greenhouse gasses.  Today’s textile industry is one of the largest sources of greenhouse gasses (GHG’s) on Earth, due to its huge size.[2] In 2008,  annual global textile production was estimated at  60 billion kilograms (KG) of fabric.  The estimated energy and water needed to produce that amount of fabric boggles the mind:

  • 1,074 billion kWh of electricity  or 132 million metric tons of coal and
  • between 6 – 9 trillion liters of water[3]

Fabrics are the elephant in the room.  They’re all around us  but no one is thinking about them.  We simply overlook fabrics, maybe because they are almost always used as a component in a final product that seems rather innocuous:  sheets, blankets, sofas, curtains, and of course clothing.  Textiles, including clothing,  accounted for about one ton of the 19.8 tons of total CO2 emissions produced by each person in the U.S. in 2006. [4] By contrast, a person in Haiti produced a total of only 0.21 tons of total carbon emissions in 2006.[5]

Your textile choices do make a difference, so it’s vitally important to look beyond thread counts, color and abrasion results.

How do you evaluate the carbon footprint in any fabric?  Look at the “embodied energy’ in the fabric – that is, all of the energy used at each step of the process needed to create that fabric.  To estimate the embodied energy in any fabric it’s necessary to add the energy required in two separate fabric production steps:

(1)  Find out what the fabric is made from, because the type of fiber tells you a lot about the energy needed to make the fibers used in the yarn.  The carbon footprint of various fibers varies a lot, so start with the energy required to produce the fiber.

(2) Next, add the energy used to weave those yarns into fabric.  Once any material becomes a “yarn” or “filament”, the amount of energy and conversion process to weave that yarn into a textile is pretty consistent, whether the yarn is wool, cotton, nylon or polyester.[6]

Let’s look at #1 first: the energy needed to make the fibers and create the yarn. For ease of comparison we’ll divide the fiber types into “natural” (from plants, animals and less commonly, minerals) and “synthetic” (man made).

For natural fibers you must look at field preparation, planting and field operations (mechanized irrigation, weed control, pest control and fertilizers (manure vs. synthetic chemicals)), harvesting and yields.  Synthetic fertilizer use is a major component of the high cost of conventional agriculture:  making just one ton of nitrogen fertilizer emits nearly 7 tons of CO2 equivalent greenhouse gases.

For synthetics, a crucial fact is that the fibers are made from fossil fuels.   Very high amounts of energy are used in extracting the oil from the ground as well as in the production of the polymers.

A study done by the Stockholm Environment Institute on behalf of the BioRegional Development Group  concludes that the energy used (and therefore the CO2 emitted) to create 1 ton of spun fiber is much higher for synthetics than for hemp or cotton:

KG of CO2 emissions per ton of spun fiber:
crop cultivation fiber production TOTAL
polyester USA 0.00 9.52 9.52
cotton, conventional, USA 4.20 1.70 5.90
hemp, conventional 1.90 2.15 4.05
cotton, organic, India 2.00 1.80 3.80
cotton, organic, USA 0.90 1.45 2.35

The table above only gives results for polyester; other synthetics have more of an impact:  acrylic is 30% more energy intensive in its production than polyester [7] and nylon is even higher than that.

Not only is the quantity of GHG emissions of concern regarding synthetics, so too are the kinds of gasses produced during production of synthetic fibers.  Nylon, for example, creates emissions of N2O, which is 300 times more damaging than CO2 [8] and which, because of its long life (120 years) can reach the upper atmosphere and deplete the layer of stratospheric ozone, which is an important filter of UV radiation.  In fact, during the 1990s, N2O emissions from a single nylon plant in the UK were thought to have a global warming impact equivalent to more than 3% of the UK’s entire CO2 emissions.[9] A study done for the New Zealand Merino Wool Association shows how much less total energy is required for the production of natural fibers than synthetics:

Embodied Energy used in production of various fibers:
energy use in MJ per KG of fiber:
flax fibre (MAT) 10
cotton 55
wool 63
Viscose 100
Polypropylene 115
Polyester 125
acrylic 175
Nylon 250

SOURCE:  “LCA: New Zealand Merino Wool Total Energy Use”, Barber and Pellow,      http://www.tech.plym.ac.uk/sme/mats324/mats324A9%20NFETE.htm

Natural fibers, in addition to having a smaller carbon footprint in the production of the spun fiber, have many additional  benefits:

  1. being able to be degraded by micro-organisms and composted (improving soil structure); in this way the fixed CO2 in the fiber will be released and the cycle closed.   Synthetics do not decompose: in landfills they release heavy metals and other additives into soil and groundwater.  Recycling requires costly separation, while incineration produces pollutants – in the case of high density polyethylene, 3 tons of CO2 emissions are produced for ever 1 ton of material burnt.[10] Left in the environment, synthetic fibers contribute, for example, to the estimated 640,000 tons of abandoned fishing nets in the world’s oceans.
  2. sequestering carbon.  Sequestering carbon is the process through which CO2 from the atmosphere is absorbed by plants through photosynthesis and stored as carbon in biomass (leaves, stems, branches, roots, etc.) and soils.  Jute, for example, absorbs 2.4 tons of carbon per ton of dry fiber.[11]

Substituting organic fibers for conventionally grown fibers is not just a little better – but lots better in all respects:  uses less energy for production, emits fewer greenhouse gases and supports organic farming (which has myriad environmental, social and health benefits).  A study published by Innovations Agronomiques (2009) found that 43% less GHG are emitted per unit area under organic agriculture than under conventional agriculture.[12] A study done by Dr. David Pimentel of Cornell University found that organic farming systems used just 63% of the energy required by conventional farming systems, largely because of the massive amounts of energy requirements needed to synthesize nitrogen fertilizers. Further it was found in controlled long term trials that organic farming adds between 100-400kg of carbon per hectare to the soil each year, compared to non-organic farming.  When this stored carbon is included in the carbon footprint, it reduces the total GHG even further.[13] The key lies in the handling of organic matter (OM): because soil organic matter is primarily carbon, increases in soil OM levels will be directly correlated with carbon sequestration. While conventional farming typically depletes soil OM, organic farming builds it through the use of composted animal manures and cover crops.

Taking it one step further beyond the energy inputs we’re looking at, which help to mitigate climate change, organic farming helps to ensure other environmental and social goals:

  • eliminates the use of synthetic fertilizers, pesticides and genetically modified organisims (GMOs) which is  an improvement in human health and agrobiodiversity
  • conserves water (making the soil more friable so rainwater is absorbed better – lessening irrigation requirements and erosion)
  • ensures sustained biodiversity
  • and compared to forests, agricultural soils may be a more secure sink for atmospheric carbon, since they are not vulnerable to logging and wildfire.

Organic agriculture is an undervalued and underestimated climate change tool that could be one of the most powerful strategies in the fight against global warming, according to Paul Hepperly, Rodale Institute Research Manager. The Rodale Institute Farming Systems Trial (FST) soil carbon data (which covers 30 years)  provides convincing evidence that improved global terrestrial stewardship–specifically including regenerative organic agricultural practices–can be the most effective currently available strategy for mitigating CO2 emissions.

At the fiber level it is clear that synthetics have a much bigger footprint than does any natural fiber, including wool or conventionally produced cotton.   So in terms of the carbon footprint at the fiber level, any natural fiber beats any synthetic – at this point in time.   Best of all is an organic natural fiber.

And next let’s look at #2, the energy needed to weave those yarns into fabric.

There is no dramatic difference in the amount of energy needed to weave fibers into fabric depending on fiber type.[14] The processing is generally the same whether the fiber is nylon, cotton, hemp, wool or polyester:   thermal energy required per meter of cloth is 4,500-5,500 Kcal and electrical energy required per meter of cloth is 0.45-0.55 kwh. [15] This translates into huge quantities of fossil fuels  –  both to create energy directly needed to power the mills, produce heat and steam, and power air conditioners, as well as indirectly to create the many chemicals used in production.  In addition, the textile industry has one of the lowest efficiencies in energy utilization because it is largely antiquated.

But there is an additional dimension to consider during processing:  environmental pollution.  Conventional textile processing is highly polluting:

  • Up to 2000 chemicals are used in textile processing, many of them known to be harmful to human (and animal) health.   Some of these chemicals evaporate, some are dissolved in treatment water which is discharged to our environment, and some are residual in the fabric, to be brought into our homes (where, with use, tiny bits abrade and you ingest or otherwise breathe them in).  A whole list of the most commonly used chemicals in fabric production are linked to human health problems that vary from annoying to profound.
  • The application of these chemicals uses copious amounts of water. In fact, the textile industry is the #1 industrial polluter of fresh water on the planet.[16] These wastewaters are discharged (largely untreated) into our groundwater with a high pH and temperature as well as chemical load.

Concerns in the United States continue to mount about the safety of textiles and apparel products used by U.S. consumers.  Philadelphia University has formed a new Institute for Textile and Apparel Product Safety, where they are busy analyzing clothing and textiles for a variety of toxins.  Currently, there are few regulatory standards for clothing and textiles in the United States.  Many European countries,  as well as Japan and Australia, have much stricter restrictions on the use of chemicals in textiles and apparel than does the United States, and these world regulations will certainly impact world production.

There is a bright spot in all of this:  an alternative to conventional textile processing does exist.  The new Global Organic Textile Standard (GOTS) is a  tool for an international common understanding of environmentally friendly production systems and social accountability in the textile sector; it covers the production, processing, manufacturing, packaging, labeling, exportation, importation and distribution of all natural fibers; that means, specifically, for example:  use of certified organic fibers, prohibition of all GMOs and their derivatives; and prohibition of a long list of synthetic chemicals (for example: formaldehyde and aromatic solvents are prohibited; dyestuffs must meet strict requirements (such as threshold limits for heavy metals, no  AZO colorants or aromatic amines) and PVC cannot be used for packaging).

A fabric which is produced to the GOTS standards is more than just the fabric:

It’s a promise to keep our air and water pure and our soils renewed; it’s a fabric which will not cause harm to you or your descendants.  Even though a synthetic fiber cannot be certified to  GOTS, the synthetic mill could adopt the same production standards and apply them.   So for step #2, the weaving of the fiber into a fabric, the best choice is to buy a GOTS certified fabric or to apply as nearly as possible the GOTS parameters.

At this point in time, given the technology we have now, an organic fiber fabric, processed to GOTS standards, is (without a doubt) the safest, most responsible choice possible in terms of both stewardship of the earth, preserving health and limiting toxicity load to humans and animals, and reducing carbon footprint – and emphasizing rudimentary social justice issues such as no child labor.

And that would be the end of our argument, if it were not for this sad fact:  there are no natural fiber fabrics made in the United States which are certified to the Global Organic Textile Standard (GOTS).  The industry has, we feel, been flat footed in applying these new GOTS standards.  With the specter of the collapse of the U.S. auto industry looming large, it seems that the U.S. textile industry would do well to heed what seems to be the global tide of public opinion that better production methods, certified by third parties, are the way to market fabrics in the 21st Century.


[1] Source: Energy Information Administration, Form EIA:848, “2002 Manufacturing Energy Consumption Survey,” Form EIA-810, “Monthly Refinery Report” (for 2002) and Documentatioin for Emissions of Greenhouse Gases in the United States 2003 (May 2005). http://www.eia.doe.gov/emeu/aer/txt/ptb1204.html

[2] Dev, Vivek, “Carbon Footprint of Textiles”, April 3, 2009, http://www.domain-b.com/environment/20090403_carbon_footprint.html

[3] Rupp, Jurg, “Ecology and Economy in Textile Finishing”,  Textile World,  Nov/Dec 2008

[4] Rose, Coral, “CO2 Comes Out of the Closet”,  GreenBiz.com, September 24, 2007

[5] U.S. Energy Information Administration, “International Energy Annual 2006”, posted Dec 8, 2008.

[6] Many discussions of energy used to produce fabrics or final products made from fabrics (such as clothing) take the “use” phase of the article into consideration when evaluating the carbon footprint.  The argument goes that laundering the blouse (or whatever) adds considerably to the final energy tally for natural fibers, while synthetics don’t need as much water to wash nor as many launderings.  We do not take this component into consideration because

  • it applies only to clothing; even sheets aren’t washed as often as clothing while upholstery is seldom cleaned.
  • is biodegradeable detergent used?
  • Is the washing machine used a new low water machine?  Is the water treated by a municipal facility?
  • Synthetics begin to smell if not treated with antimicrobials, raising the energy score.

Indeed, it’s important to evaluate the sponsors of any published studies, because the studies done which evaluate the energy used to manufacture fabrics are often sponsored by organizations which might have an interest in the outcome.  Additionally, the data varies quite a bit so we have adopted the values which seem to be agreed upon by most studies.

[7] Ibid.

[8] “Tesco carbon footprint study confirms organic farming is energy efficient, but excludes key climate benefit of organic farming, soil carbon”, Prism Webcast News, April 30, 2008, http://prismwebcastnews.com/2008/04/30/tesco-carbon-footprint-study-confirms-organic-farming%E2%80%99s-energy-efficiency-but-excludes-key-climate-benefit-of-organic-farming-%E2%80%93-soil-carbon/

[9] Fletcher, Kate, Sustainable Fashion and Textiles,  Earthscan, 2008,  Page 13

[10] “Why Natural Fibers”, FAO, 2009: http://www.naturalfibres2009.org/en/iynf/sustainable.html

[11] Ibid.

[12] Aubert, C. et al.,  (2009) Organic farming and climate change: major conclusions of the Clermont-Ferrand seminar (2008) [Agriculture biologique et changement climatique : principales conclusions du colloque de Clermont-Ferrand (2008)]. Carrefours de l’Innovation Agronomique 4. Online at <http://www.inra.fr/ciag/revue_innovations_agronomiques/volume_4_janvier_2009>

[13] International Trade Centre UNCTAD/WTO and Research Institute of Organic Agriculture (FiBL);    Organic Farming and Climate Change; Geneva: ITC, 2007.

[14] 24th session of the FAO Committee on Commodity Problems IGG on Hard Fibers of the United Nations

[15] “Improving profits with energy-efficiency enhancements”, December 2008,  Journal for Asia on Textile and Apparel,  http://textile.2456.com/eng/epub/n_details.asp?epubiid=4&id=3296

[16] Cooper, Peter, “Clearer Communication,” Ecotextile News, May 2007.





Lead and fabrics

27 10 2010

We published a post about lead in fabrics about a year ago, but I thought it was important enough to remind you of the dangers of lead in fabrics, because we’re starting to see claims of “heavy metal free” dyestuffs used in fabrics.  What does that mean?

Lead is considered one of those “heavy metals’ , along with mercury, cadmium, copper and others – all highly toxic to humans.  “Heavy metal” is defined as any metallic element that has a relatively high density and is toxic or poisonous at low concentrations.

Heavy metals are natural components of the Earth’s crust. They cannot be degraded or destroyed.  Interestingly, small amounts of these elements are common in our environment and diet and are actually necessary for good health. Lead can even be found in natural fibers, such as cotton, flax and hemp, which can absorb it from the environment.
It’s when our bodies have to deal with large amounts of these heavy metals that we get into trouble.   Heavy metal poisoning could result, for instance, from drinking-water contamination (e.g. lead pipes), high ambient air concentrations near emission sources,  intake via the food chain or through skin absorption – and in the case of  crawling children, from inhaling carpet particles or other abraded textiles in dust.  For some heavy metals, toxic levels can be just above the background concentrations naturally found in nature. Therefore, it is important for us to inform ourselves about the heavy metals and to take protective measures against excessive exposure.  Lead accounts for most of the cases of pediatric heavy metal poisoning, according to the Agency for Toxic Substances and Disease Registry (ATSDR).

Lead is a neurotoxin – it affects the human brain and cognitive development, as well as the reproductive system. Some of the kinds of neurological damage caused by lead are not reversible.  Specifically, it affects reading and reasoning abilities in children, and is also linked to hearing loss, speech delay, balance difficulties and violent tendencies. (1)

A hundred years ago we were wearing lead right on our skin. I found this article funny and disturbing at the same time:

“Miss P. Belle Kessinger of Pennsylvania State College pulled a rat out of a warm, leaded-silk sack, noted that it had died of lead poisoning, and proceeded to Manhattan. There last week she told the American Home Economics Association that leaded silk garments seem to her potentially poisonous. Her report alarmed silk manufacturers who during the past decade have sold more than 100,000,000 yards of leaded silk without a single report of anyone’s being poisoned by their goods. Miss Kessinger’s report also embarrassed Professor Lawrence Turner Fairhall, Harvard chemist, who only two years ago said: ‘No absorption of lead occurs even under extreme conditions as a result of wearing this material in direct contact with the skin’. “

This was published in Time magazine,  in 1934.  (Read the full article here. )

According to Ruth Ann Norton, executive director of the Coalition to End Childhood Lead Poisoning, “There are kids who are disruptive, then there are ‘lead’ kids – very disruptive, very low levels of concentration.” 
Children with a lead concentration of less than 10 micrograms ( µ) per deciliter (dl = one tenth of a liter) of blood scored an average of 11.1 points lower than the mean on the Stanford-Binet IQ test. (2)   Consistent and reproducible behavioral effects have been seen with blood levels as low as 7 µ/dl (micrograms of lead per tenth liter of blood), which is below the Federal standard of 10 µ/dl.   The image depicts what happens to human beings at the various levels of lead in blood.  Scientists are generally in agreement that there is no “safe” level of blood lead.  Lead is a uniquely cumulative poison:  the daily intake of lead is not as important a determinant of ultimate harm as is the duration of exposure and the total lead ingested over time.

Lead is widely  used in consumer products, from dyestuffs made with lead (leading to lead poisoning in seamstresses at the turn of the century, who were in the habit of biting off their threads) (3), to lead in gasoline, which is widely credited for reduced IQ scores for all children born in industrialized countries between 1960 and 1980 (when lead in gasoline was banned).  Read more about this here.

Lead is used in the textile industry in a variety of ways and under a variety of names:

  • Lead acetate                     dyeing of textiles
  • Lead chloride                   preparation of lead salts
  • Lead molybdate             pigments used in dyestuffs
  • Lead nitrate                     mordant in dyeing; oxidizer in dyeing(4)

Fabrics sold in the United States, which are used to make our clothing, bedding and many other products which come into intimate contact with our bodies, are totally unregulated – except in terms of required labeling of percentage of fiber content and country of manufacture.  There are NO laws which pertain to the chemicals used as dyestuffs, in processing, in printing,  or as finishes applied to textiles, except those that come under the Toxic Substances Control Act (TSCA) of 1976, which is woefully inadequate in terms of addressing the chemicals used by industry.   With regard to lead, products cannot contain more than 100 ppm – despite many studies that show there is no safe level for lead. In fact, the Government Accounting Office (GAO) has announced that the 32 year old TSCA needs a complete overhaul (5), and the Environmental Protection Agency (EPA)  was quick to agree! (6).  Lisa Jackson, head of the EPA,  said on September 29, 2009 that the EPA lacks the tools it needs to protect people and the environment from dangerous chemicals.

Fabrics are treated with a wide range of substances that have been proven not to be good for us.  That’s why we feel it’s important to buy third party certified FABRICS, not just certified organic fibers (which do nothing to guarantee the dyestuffs or finish chemicals used in the fabric) such as GOTS (Global Organic Textile Standard) or Oeko Tex, both of which prohibit the use of lead in textile processing.

The United States has new legislation which lowers the amount of lead allowed in children’s products – and only children’s products.   (This ignores the question of  how lead  in products used by pregnant  women may affect their fetus.  Research shows that as the brains of fetuses develop, lead exposure from the mother’s blood can result in significant learning disabilities.)  The new Consumer Product Safety Improvement Act (CPSIA) had requirements to limit lead content in children’s products (to be phased in over three years) so that by August 14, 2011, lead content must be 100 ppm (parts per million) or less.

However there was an outcry from manufacturers of children’s bedding and clothing, who argued that the testing for lead in their products did not make sense, because:

  • it placed an unproductive burden on them, and
  • it required their already safe products to undergo costly or unnecessary testing.

The Consumer Product Safety Commission voted to exempt textiles from the lead testing and certification requirements of the CPSIA, despite the fact that lead accounts for most of the cases of pediatric heavy metal poisoning, according to the Agency for Toxic Substances and Disease Registry (ATSDR).

So let me repeat here: the daily intake of lead is not as important a determinant of ultimate harm as is the duration of exposure and the total lead ingested over time.

Children are uniquely susceptible to lead exposure over time, and  neural damage occurring during the period from 1 to 3 years of age is not likely to be reversible.  It’s also important to be aware that lead available from tested products would not be the only source of exposure in a child’s environment.  Although substantial and very successful efforts have been made in the past twenty years to reduce environmental lead, children are still exposed to lead in products other than toys or fabrics. Even though it was eliminated from most gasoline in the United States starting in the 1970s, lead continues to be used in aviation and other specialty fuels. And from all those years of leaded gasoline, the stuff that came out of cars as fuel exhaust still pollutes soil along our roadways, becoming readily airborne and easily inhaled.   All lead exposure is cumulative – so it’s important to eliminate any source that’s within our power to do so.

(1) “ ‘Safe’ levels of lead still harm IQ”, Associated Press, 2001

(2) Ibid.

(3) Thompson, William Gilmsn, The Occupational Diseases, 1914, Cornell University Library, p. 215

[4] “Pollution of Soil by Agricultural and Industrial Waste”, Centre for Soil and Agroclimate Research and Development, Bogor, Indonesia, 2002.   http://www.agnet.org/library/eb/521/

(4) http://www.atsdr.cdc.gov/toxprofiles/tp13-c5.pdf

(5) http://www.rsc.org/chemistryworld/News/2009/January/29010901.asp

(6) http://www.bdlaw.com/news-730.html





Optical brighteners

14 07 2010

I got a call awhile ago from Harmony Susalla, founder and chief designer for Harmony Art  (if you haven’t seen her glorious fabrics go right now to www.harmonyart.com).  She was wondering about optical brighteners, and I discovered I couldn’t tell her much except to say that some are derived from benzene, which is a chemical nobody wants to live with.  GOTS allows the use of optical brighteners – with caveats (see below) – but they are supposed to reevaluate them “in two years from date of adoption” of version 2.0, which puts the reevaluation right about now.

So let’s explore optical brighteners, which are used extensively in:

  • Laundry detergents (to replace whitening agents removed during washing and to make the clothes appear cleaner.) – detergents may contain up to 0.2% whitening agents,
  • Paper, especially high brightness papers, resulting in their strongly fluorescent appearance under UV illumination. Paper brightness is typically measured at 457nm, well within the fluorescent activity range of brighteners. Paper used for banknotes does not contain optical brighteners, so a common method for detecting counterfeit notes is to check for fluorescence.
  • Cosmetics: One application is in formulas for washing and conditioning grey or blonde hair, where the brightener can not only increase the luminance and sparkle of the hair, but can also correct dull, yellowish discoloration without darkening the hair).  Some advanced face and eye powders contain optical brightener microspheres that brighten shadowed or dark areas of the skin, such as “tired eyes”.
  • as well as fabrics, which may contain 0.5% OBAs. A side effect of textile optical whitening is to make the treated fabrics more visible with Night Vision Devices than non-treated ones (the fluorescence caused by optical brighteners can easily be seen with an ordinary black light). This may or may not be desirable for military or other applications

You can still buy “bluing” – which is advertised to “whiten whites and brighten colors”.  Bluing works by removing yellow light to lessen the yellow tinge.   Optical brighteners – also called optical brightening agents (OBAs), fluorescent brightening agents (FBAs), and/or fluorescent whitening agents (FWAs) or “synthetic fluorescent dyes” –  work a bit differently.  Optical brighteners are chemicals similar to dyes which absorb ultraviolet light and emit it back as visible blue light – in other words, they fluoresce the ultraviolet light into visible light. The blue light emitted by the brightener compensates for the diminished blue of the treated material and changes the hue away from yellow or brown and toward white.

They are designed to mask yellow or brown tones in the fibers and make the fabric look cleaner and brighter than it would otherwise appear to the naked eye.   In other words, the undesirable color is made invisible to the eye in an “optical manner”.  Optical brighteners are used both on natural fibers (cotton, linen, hemp, silk) as well as in polymer melts for polyester and other synthetic fiber production.

Optical brighteners aren’t effective unless they remain in the fabric, and persist after washing.  They only last so long, until the point when they actually burn out and no longer do anything. They are also subject to fading when exposed long term to UV.

Brighteners can be “boosted” by the addition of certain polyols like high molecular weight polyethylene glycol or polyvinyl alcohol. These additives increase the visible blue light emissions significantly. Brighteners can also be “quenched”. Too much use of brightener will often cause a greening effect as emissions start to show above the blue region in the visible spectrum.

Optical brighteners are synthesized from various chemicals.  The group of chemicals which are called “optical brighteners” consists of approximately 400 different types listed in the Color Index, but less than 90 are produced commercially. (To get more information about the Color Index click here .)

Basic classes of chemicals used in OBAs  include:

  • Triazine-stilbenes (di-, tetra- or hexa-sulfonated)
  • Coumarins
  • Imidazolines
  • Diazoles
  • Triazoles
  • Benzoxazolines
  • Biphenyl-stilbenes

Using these chemicals, many companies compose their own chemical versions of an optical brightener, and sell it under a branded name, such as:

  • Blankophar R
  • Calcofluor
  • Uvitex
  • Bluton
  • CBS
  • DMS E=416
  • Kolorcron 2B

To find out what is in the optical brightener in any fabric, you must know the name of the optical brightener, and also the C.I. number (such as Brightener 24 or 220).  Then you can look up the chemical composition of the substance – but  only if you’re a subscriber to the Color Index database.  So it’s pretty difficult to confirm what is actually in an optical brightener.

In exploring some of the chemicals used in formulating optical brighteners,  I found one called cyanuric chloride, a derivative of 1,3,5 triazine.  Cyanuric chloride is used as a precursor and crosslinking agent in sulfonated triazine-stilbene based optical brighterners.   It is also classified as “very toxic”, “harmful” and “corrosive” by the EU and has several risk phrases identified with it – including R26 (“very toxic by inhalation”).  R26 is a substance which is specifically prohibited by GOTS.  So how can optical brighteners be allowed under GOTS?

The short answer is:  some are allowed, some are not – it depends on the chemical composition of each individual optical brightener.   Like dyestuffs, GOTS allows optical brighteners if they “meet all criteria for the selection of dyes and auxiliaries as defined in chapter 2.4.6, Dyeing.”  Those criteria include the prohibition of all chemicals listed in 2.3.1 and substances which are assigned certain risk phrases “or combinations thereof”.   But in order to know if a particular optical brightener meets these criteria, it’s necessary to know the chemical formula for that brightener.   And that takes a bit of detective work – and even so you might not be able to get final answers.  Don’t you begin to feel like a hamster in one of those wheels going round and round?

What are the problems associated with optical brighteners?
Some brighteners have been proven to cause allergic skin reactions or eye irritation in sensitive people.   The German Textiles Working Group conducted a health assessment of various optical brightening agents  following concerns of potential health risks to the public. It was found that there is a general lack of information on toxicity and a need for studies into dermal  absorption and the release of these substances from clothes.  While it has not been shown to negatively affect health, it has also not been proven safe.

They are known to be toxic to fish and other animal and plant life and have been found to cause mutations in bacteria.

Most OBAs are not readily biodegradable, so chemicals remain in wastewater for long periods of time, negatively affecting water quality and animal and plant life.  It is assumed that the substances accumulate in sediment or sludge, leading to high concentrations.
In wastewater, OBAs can also leach into groundwater, streams, and lakes. Since fluorescence is easy to detect,  optical brightener monitoring is an emerging technique to quickly and cost-effectivley detect the contamination of stormwater by sanitary wastewater.

REACH is the new European Union regulation which aims to  improve human health and the environment through better and earlier identification of the properties of chemical substances.  REACH stands for Registration, Evaluation, Authorisation and Restriction of Chemical substances.   REACH contains provisions to reduce the use of what are called “high volume production” chemicals.  These are defined as chemicals having annual production and/or importation volumes above 1 million pounds.  It is assumed that high volume production is a proxy for high exposure; in addition, large releases of low toxicity substances such as salts do cause environmental harm due to the sheer volume of the substance.
Much of the impact from optical brighteners comes in the form of large releases of low toxicity substances.  A number of these optical brighteners are listed as high and low production volume substances and so will be subject to REACH.   For example, C.I. Fluorescent Brightener 220 is listed as a high production volume chemical.





Why buy natural fibers instead of synthetics?

26 05 2010


Since the 1960s, the use of synthetic fibers has increased dramatically,  causing the natural fiber industry to lose much of its market share. In December 2006, the United Nations General Assembly declared 2009 the International Year of Natural Fibres (IYNF); a year-long initiative focused on raising global awareness about natural fibers with specific focus on increasing market demand to help ensure the long-term sustainability for farmers who rely heavily on their production.

International Forum for Cotton Promotion

Since I have recently been ranting about the plastics industry I thought it was time to turn to natural fibers, which have a history of being considered the highest quality fibers, valued for their comfort, soft hand and versatility.  They also carry a certain cachet:  cashmere, silk taffeta and 100% pure Sea Island cotton convey different images than does 100% rayon,  pure polyester or even Ultrasuede, don’t they?  And natural fibers, being a bit of an artisan product, are highly prized especially in light of campaigns by various trade associations to brand its fiber:    “the fabric of our lives” from Cotton, Inc. and merino wool with the pure wool label are two examples. 

Preferences for natural fibers seem to be correlated with income; in one study, people with higher incomes preferred natural fibers by a greater percentage than did those in lower income brackets.   Cotton Incorporated funded a study that demonstrated that  66% of all women with household incomes over $75,000 prefer natural fibers to synthetic.

What are the reasons, according to the United Nations, that make natural fibers so important?  As  the UN website, Discover Natural Fibers says:

  1. Natural fibers are a healthy choice.
    1. Natural fiber textiles absorb perspiration and release it into the air, a process called “wicking” that creates natural ventilation. Because of their more compact molecular structure, synthetic fibers cannot capture air and “breathe” in the same way. That is why a cotton T-shirt is so comfortable to wear on a hot summer’s day, and why polyester and acrylic garments feel hot and clammy under the same conditions. (It also explains why sweat-suits used for weight reduction are made from 100% synthetic material.) The bends, or crimp, in wool fibers trap pockets of air which act as insulators against both cold and heat – Bedouins wear thin wool to keep them cool. Since wool can absorb liquids up to 35% of its own weight, woollen blankets efficiently absorb and disperse the cup of water lost through perspiration during sleep, leaving sheets dry and guaranteeing a much sounder slumber than synthetic blankets.
    2. The “breathability” of natural fiber textiles makes their wearers less prone to skin rashes, itching and allergies often caused by synthetics. Garments, sheets and pillowcases of organic cotton or silk are the best choice for children with sensitive skins or allergies, while hemp fabric has both a high rate of moisture dispersion and natural anti-bacterial properties.   Studies by Poland’s Institute of Natural Fibers have shown that 100% knitted linen is the most hygienic textile for bed sheets – in clinical tests, bedridden aged or ill patients did not develop bedsores. The institute is developing underwear knitted from flax which, it says, is significantly more hygienic than nylon and polyester. Chinese scientists also recommend hemp fiber for household textiles, saying it has a high capacity for absorption of toxic gases.
  2. Natural fibers are a responsible choice.
    1. Natural fibers production, processing and export are vital to the economies of many developing countries and the livelihoods of millions of small-scale farmers and low-wage workers. Today, many of those economies and livelihoods are under threat: the global financial crisis has reduced demand for natural fibers as processors, manufacturers and consumers suspend purchasing decisions or look to cheaper synthetic alternatives.
    2. Almost all natural fibers are produced by agriculture, and the major part is harvested in the developing world.
      1. For example, more than 60% of the world’s cotton is grown in China, India and Pakistan. In Asia, cotton is cultivated mainly by small farmers and its sale provides the primary source of income of some 100 million rural households.
      2. In India and Bangladesh, an estimated 4 million marginal farmers earn their living – and support 20 million dependents – from the cultivation of jute, used in sacks, carpets, rugs and curtains. Competition from synthetic fibers has eroded demand for jute over recent decades and, in the wake of recession, reduced orders from Europe and the Middle East could cut jute exports by 20% in 2009.
      3. Silk is another important industry in Asia. Raising silkworms generates income for some 700 000 farm households in India, while silk processing provide jobs for 20 000 weaving families in Thailand and about 1 million textile workers in China. Orders of Indian silk goods from Europe and the USA are reported to have declined by almost 50% in 2008-09.
      4. Each year, developing countries produce around 500 000 tonnes of coconut fiber – or coir – mainly for export to developed countries for use in rope, nets, brushes, doormats, mattresses and insulation panels. In Sri Lanka, the single largest supplier of brown coir fiber to the world market, coir goods account for 6% of agricultural exports, while 500 000 people are employed in small-scale coir factories in southern India.
      5. Across the globe in Tanzania, government and private industry have been working to revive once-booming demand for sisal fiber, extracted from the sisal agave and used in twine, paper, bricks and reinforced plastic panels in automobiles. Sisal cultivation and processing in Tanzania directly employs 120 000 people and the sisal industry benefits an estimated 2.1 million people. However, the global slowdown has cut demand for sisal, forced a 30% cut in prices, and led to mounting job losses.
  3. Natural fibers are a sustainable choice.
    1. Natural fibers will play a key role in the emerging “green” economy based on energy efficiency, the use of renewable feed stocks in bio-based polymer products, industrial processes that reduce carbon emissions and recyclable materials that minimize waste.  Natural fibers are a renewable resource, par excellence – they have been renewed by nature and human ingenuity for millennia. They are also carbon neutral: they absorb the same amount of carbon dioxide they produce. During processing, they generate mainly organic wastes and leave residues that can be used to generate electricity or make ecological housing material. And, at the end of their life cycle, they are 100% biodegradable.
    2. An FAO study estimated that production of one ton of jute fiber requires just 10% of the energy used for the production of one ton of synthetic fibers (since jute is cultivated mainly by small-scale farmers in traditional farming systems, the main energy input is human labor, not fossil fuels).
    3. Processing of some natural fibers can lead to high levels of water pollutants, but they consist mostly of biodegradable compounds, in contrast to the persistent chemicals, including heavy metals, released in the effluent from synthetic fiber processing. More recent studies have shown that producing one ton of polypropylene – widely used in packaging, containers and cordage – emits into the atmosphere more than 3 ton of carbon dioxide, the main greenhouse gas responsible for global warming. In contrast, jute absorbs as much as 2.4 tonnes of carbon per tonne of dry fiber.
    4. The environmental benefits of natural fiber products accrue well beyond the production phase. For example, fibers such as hemp, flax and sisal are being used increasingly as reinforcing in place of glass fibers in thermoplastic panels in automobiles. Since the fibers are lighter in weight, they reduce fuel consumption and with it carbon dioxide emissions and air pollution.
    5. But where natural fibers really excel is in the disposal stage of their life cycle. Since they absorb water, natural fibers decay through the action of fungi and bacteria. Natural fiber products can be composted to improve soil structure, or incinerated with no emission of pollutants and release of no more carbon than the fibers absorbed during their lifetimes. Synthetics present society with a range of disposal problems. In land fills they release heavy metals and other additives into soil and groundwater. Recycling requires costly separation, while incineration produces pollutants and, in the case of high-density polyethylene, 3 tonnes of carbon dioxide emissions for every tonne of material burnt. Left in the environment, synthetic fibers contribute, for example, to the estimated 640 000 tonnes of abandoned fishing nets and gear in the world’s oceans.
  4. Natural fibers are a high-tech choice.
    1. Natural fibers have intrinsic properties – mechanical strength, low weight and low cost – that have made them particularly attractive to the automobile industry.
      1. In Europe, car makers are using mats made from abaca, flax and hemp in press-molded      thermoplastic panels for door liners, parcel shelves, seat backs, engine shields and headrests.
        1. For consumers, natural fiber composites in automobiles provide better thermal and acoustic insulation than fiberglass, and reduce irritation of the skin and respiratory system. The low density of plant fibers also reduces vehicle weight, which cuts fuel consumption.
        2. For car manufacturers, the moulding process consumes less energy than that of fibreglass and produces less wear and tear on machinery, cutting production costs by up to 30%. The use of natural fibres by Europe’s car industry is projected to reach 100 000 tonnes by 2010. German companies lead the way. Daimler-Chrysler has developed a flax-reinforced polyester composite, and in 2005 produced an award-winning spare wheel well cover that incorporated abaca yarn from the Philippines. Vehicles in some BMW series contain up to 24 kg of flax and sisal.  Released in July 2008, the Lotus Eco Elise (pictured above) features body panels made with hemp, along with sisal carpets and seats upholstered with hemp fabric. Japan’s carmakers, too, are “going green”. In Indonesia, Toyota manufactures door trims made from kenaf and polypropylene, and Mazda is using a bioplastic made with kenaf for car interiors.
    1. Worldwide, the construction industry is moving to natural fibres for a range of products, including light structural walls, insulation materials, floor and wall coverings, and roofing. Among recent innovations are cement blocks reinforced with sisal fibre, now being manufactured in Tanzania and Brazil. In India, a growing shortage of timber for the construction industry has spurred development of composite board made from jute veneer and coir ply – studies show that coir’s high lignin content makes it both stronger and more resistant to rotting than teak. In Europe, hemp hurd and fibres are being used in cement and to make particle boards half the weight of wood-based boards. Geotextiles are another promising new outlet for natural fibre producers. Originally developed in the Netherlands for the construction of dykes, geotextile nets made from hard natural fibres strengthen earthworks and encourage the growth of plants and trees, which provide further reinforcement. Unlike plastic textiles used for the same purpose, natural fibre nets – particularly those made from coir – decay over time as the earthworks stabilize.
  1. Natural fibers are a fashionable choice.

    John Patrick Organic Fall/Winter 2010

    1. Natural fibers are at the heart of a fashion movement that goes by various names: sustainable, green, uncycled, ethical, eco-, even eco-environmental. It focuses fashion on concern for the environment, the well-being of fiber producers and consumers, and the conditions of workers in the textile industry. Young designers now offer “100% carbon neutral” collections that strive for sustainability at every stage of their garments’ life cycle – from production, processing and packaging to transportation, retailing and ultimate disposal. Preferred raw materials include age-old fibres such as flax and hemp, which can be grown without agrochemicals and produce garments that are durable, recyclable and biodegradable. Fashion collections also feature organic wool, produced by sheep that have not been exposed to pesticide dips, and “cruelty-free” wild silk, which is harvested – unlike most silk – after the moths have left their cocoons.
    2. The Global Organic Textile Standard (GOTS)   sets strict standards on chemicals permitted in processing, on waste water treatment, packaging material and technical quality parameters, on factory working conditions and on residue testing.
    3. Sustainable fashion intersects with the “fair trade” movement, which offers producers in developing countries higher prices for their natural fibres and promotes social and environmental standards in fibre processing. Fair trade fashion pioneers are working with organic cotton producers’ cooperatives in Mali, hand-weavers groups in Bangladesh and Nepal, and alpaca producers in Peru. A major UK chain store launched in 2007 a fair trade range of clothing that uses cotton “ethically sourced” from farmers in the Gujarat region of India. It has since sold almost 5 million garments and doubled sales in the first six months of 2008.
    4. Another dimension of sustainable fashion is concern for the working conditions of employees in textile and garment factories, which are often associated with long working hours, exposure to hazardous chemicals used in bleaching and dyeing, and the scourge of child labor. The recently approved (November 2008) Global Organic Textile Standard, widely accepted by manufacturers, retailers and brand dealers, includes a series of “minimum social criteria” for textile processing, including a prohibition on the use of child labor, workers’ freedom of association and right to collective bargaining, safe and hygienic working conditions, and “living wages”.

For the next few weeks I’ll talk about various fiber types, starting with my favorite, hemp.








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