Are biosolids safe?

25 08 2015

In a recent email from the Green Science Policy Institute, Arlene Blum mentioned that she was just back from Fluoros 2015, which aims to examine the “state of the science” on fluorinated organic compounds in the environment. Her take away was that many of these fluorinated compounds (like those found in fire retardants)  are found in vegetables such as lettuce, tomatoes and strawberries. The assumption is that these man-made chemicals are found in our vegetables because biosolids were used as fertilizer and reclaimed water was used for irrigation.

How does this happen?

First we have to know what a biosolid is: Bascially, biosolids are made from treated sewage sludge, under another (less prejudicial) name. According to the U.S. Environmental Protection Agency, biosolids are “nutrient-rich organic materials”, which contain useful amounts of plant nutrients such as nitrogen, phosphorus and micronutrients. Because it is made from treated sewage, it’s considered safe for use as fertilizer or land reclamation, and about 50% of all biosolids produced in the U.S. are being used as fertilizer, though only about 1% of cropland has biosolids applied.  But the use is growing because the cost to farmers is far less than for chemical fertilizers – by a factor of 4![1]   They can also be composted and sold for use on lawns and home gardens.

Sounds like a dream, right? Using  sewage sludge as fertilizer is a sweet way to get rid of the mountain of sludge produced in the U.S. each year.   Sludge management is an integral part of any municipal waste management system. The most common disposal method is incineration (which has its own problems) and landfills, storage in huge sludge ponds, dried in the sun or dumped in the oceans. But ocean dumping, which created vast dead moon-scapes on the ocean floor, was halted by the Ocean Dumping ban of 1987. Thus the policy of disposing of sludge by spreading it on agricultural land (a policy given the name “land application”) was born.     biosolidsGOC

The problem with biosolids is that most municipal treatment facilities are not able to remove the many chemicals found in sewage. The four main categories of potential pollutants – nutrients, pathogens, toxic organics, and heavy metals – behave differently and cannot all be managed by any single kind of treatment. The goal of “safe management” of such a complex toxic mixture cannot be met at a reasonable cost.

The EPA itself conducted the national Sewage Sludge Survey (NSSS) in 1988 to get information on pollutants found in treated biosolids. They found dozens of hazardous substances, including heavy metals, organics, PBDE’s, pharmaceuticals, steroids and hormones[2] in ALL the sludge samples the EPA took around the USA.

Rolf Halden is a professor at Arizona State University, member of the adjunct faculty at Johns Hopkins and an expert on the environmental impacts of industrial chemicals. His lab recently used treated sewage sludge to identify and prioritize persistent bioaccumulative chemicals.[3] The study found that chemicals contributed between 0.04% – 0.15% of the total dry mass of biosolids produced in the USA annually, which is equivalent to 2,866 – 8,708 tons of chemicals. The top individual chemicals found included:

  • Brominated fire retardants
    • DecaBDE
    • pentaBDE
    • 1,2-bis(2,4,6 tribromophenoxy
    • ethane
  • Surfactants
    • Nonylphenol (NP) and their ethoxylates (NPEOs) – both used in textile processing
  • Antimicrobials
    • Triclosan and triclocarban
  • Antibiotics
    • Azithromycin
    • Ciprofloxacin
    • ofloxacin

The Centers for Disease Control and Prevention (CDC) did a comprehensive exposure assessment of environmental chemicals found the U. S. population. They found about 139 organic chemicals in human blood, serum, urine and tissue samples. About 70% of the chemicals found in biosolids are also found in humans.

New studies have shown that:

  • Sewage sludge is mutagenic (it causes inheritable genetic changes in organisms), but no one seems sure what this means for human or animal health. Regulations for the use of sewage sludge ignore this information.
  • Two-thirds of sewage sludge contains asbestos. Because sludge is often applied to the land dry, asbestos may be a real health danger to farmers, neighbors and their children. Again, regulations don’t mention asbestos.
  • Governments issue numeric standards for metals. However, the movement of metals from soils into groundwater, surface water, plants and wildlife – and of the hundreds of other toxins in sludge – are poorly understood.
  • Soil acidity seems to be the key factor in promoting or retarding the movement of toxic metals into groundwater, wildlife and crops. The National Research Council (NRC) of the National Academy of Sciences gives sewage sludge treatment of soils a clean bill of health in the short term, “as long as…acidic soils are agronomically managed.” However the NRC acknowledges that toxic heavy metals and persistent organic pollutants can build up in treated soils.
  • There is good reason to believe that livestock grazing on plants treated with sewage sludge will ingest the pollutants – either through the grazed plants, or by eating sewage sludge along with the plants. Sheep eating cabbage grown on sludge developed lesions of the liver and thyroid gland. Pigs grown on corn treated with sludge had elevated levels of cadmium in their tissues. An AP story published in 2008 documented that milk sold throughout the U.S contained high levels of thallium (the primary toxin in rat poison), which had been present in the sewage sludge spread on crops fed to dairy cows.[4]
  • Small mammals have been shown to accumulate heavy metals after sewage sludge was applied to forestlands.
  • Insects in the soil absorb toxins, which then accumulate in birds.
  • It has been shown that sewage sludge applied to soils can increase the dioxin intake of humans eating beef (or cow’s milk) produced from those soils.
  • Traces of prescription drugs and household chemicals were found deep in the soil as a result of a couple of decades of use of biosolids as fertilizer.[5]

A study done in Sweden found that scientists have found antibiotic resistant “super bugs” in sewage sludge; they’re sounding the alarm about the danger of antibiotic resistant genes passing into the human food chain. Of the samples collected, 79% tested positive for the drug-resistnat vancomycin-resistant enterococci (VRE)

Astonishingly, in a November, 1990 edition of the United States Federal Register, the Environmental Protection Agency (EPA) had this to say of sewage sludge: “Typically, these constituents may include volatiles, organic solids, nutrients, disease-causing pathogenic organisms (bacteria, viruses, etc.), heavy metals and inorganic ions, and toxic organic chemicals from industrial wastes, household chemicals and pesticides.”

Not all contaminants are created equal:  some chemicals are stored in the human body, and others pass through it.  Some break down in our digestive system, and others don’t.  Each person is different, with a different body size, stage of development and metabolism.   The same chemical may wreak devastating effects if a pregnant woman eats it but may go unnoticed if eaten by a man.  And remember, chemicals are synergistic, and very little is known about interactions between low levels of large numbers of chemicals.  As an example, take the chemical triclosan, one of the antimicrobials that Rolf Halden’s lab found in highest quantities in treated sludge. Triclosan has been used for several decades in antibacterial products like soaps, deodorants and cosmetics.  It is also nearly universally found in sewage sludge.  A recently published study found that soybeans planted in soil containing triclosan took the triclosan up into their beans.

Triclosan is a suspected endocrine disruptor and recent CDC reports show more than a 40 percent increase in triclosan levels in the urine of Americans over a recent two-year period.  The amount in our bodies can’t be blamed entirely on sewage sludge; humans can absorb triclosan through their skin and those who use triclosan-containing toothpastes put the chemical directly into their mouths.   But at what point does exposure to triclosan become more than an individual body can bear?

According to the EPA, about half of all sewage sludge is applied to land, but it is only applied to about one percent of the nation’s farmland.  The likely result is that, if dangers do lurk in the sludge applied to land, we rarely find out about them.

Most people’s chances of eating enough tainted food from farms that apply sewage sludge as fertilizer to cause an acute reaction are pretty slim.  The chance that anyone who got sick would be able to correctly trace his or her illness back to the farm and to sewage sludge is even smaller.  However, a lack of easily traceable acute illnesses does not prove that sewage sludge is safe.  Health harm due to exposure to low levels of toxins over a long period of time is no more acceptable than acute problems, even if they are less obvious.

As a consumer, the only sure way to avoid food grown in sewage sludge is to buy organic food (or grow your own).  If you are a gardener and you wish to avoid sewage sludge fertilizers or composts, avoid any product that says it contains “biosolids.”  Last, if you wish to keep sewage sludge from being spread on farm fields near where you live, you can take action locally to make it illegal in your city or county.

[1] “Davison, Janet, “Earth Day: Is sewage sludge safe for farm fields?”, CBC news Canada, April 22, 2014.

[2] EPA , “Targeted National Sewage Sludge Survey Statistical Analysis Report”, revised April, 2009

[3] Halden, Rolf et al; “Wastewater treatment plants as chemical observatories to forecase ecological and human health risks of manmade chemicals”, Scientific Reports, January 2014

[4] Hellprin, John and Vineys, Kevin: “Sewage-based fertilizer safety doubted”, USA Today; 3.6.2008

[5] Bienkowski, Brian, “Farm sludge contaminates soil with drugs, other chemicals”, Environmental Health News, May 2014. http://www.environmentalhealthnews.org/ehs/news/2014/may/biosolids-contaminants

 





Should I choose a hemp or linen fabric?

5 08 2015

We are often asked for 100% hemp fabric in lieu of linen fabrics. We offer hemp and adore it, but it may not be the best eco choice.  Make no mistake – we love hemp, we sell hemp fabrics and we think the re-introduction of hemp as a crop would be a boon for American farmers and consumers.

But hemp that is used to produce hemp fabric via conventional methods – as opposed to GOTS methods – is an inferior choice to any GOTS certified fabric. So the overriding difference is not between hemp and any other fiber, but between a GOTS certified fabric versus one that is not GOTS certified, because GOTS certification assures us that the fabric is free of any chemicals that can change your DNA, give you cancer or another dread disease or affect you in other ways ranging from subtle to profound. It also assures us that the mill which produced the fabric has water treatment in place, so these chemicals don’t pollute our groundwater – and that the mill pays fair wages to their workers who toil in safe conditions!

The GOTS certification requires that the fiber used in the fabric be third party certified organic. Organic linen is more available and less expensive then organic hemp, so we often use linen instead of hemp in our fabrics. Using organic linen instead of organic hemp keeps the price lower for you and you do not give up any performance characteristics at all.   Allow me to say that once more: You do not give up any performance at all.

To begin with, do not be confused by the difference between the fiber and the cloth woven from that fiber – because the spinning of the yarn and the weaving of the cloth introduces many variables that have nothing to do with the fibers. Both hemp and flax (from which linen is derived) are made from fibers found in the stems of plants, and both are very laborious to produce. The strength and quality of both fibers are highly dependent on seed variety, the conditions during growth, time of harvest and manner of retting and other post-harvest handling.

Yarns, made from the fibers, are graded from ‘A’, the best quality, to below ‘D’ and the number of twists per unit length is often (but not always) an indication of a stronger yarn.   In addition, the yarns can be single or plied – a plied yarn is combined with more than one strand of yarn. Next, the cloth can be woven from grade ‘A’ yarns with double twist per unit length and double ply into a fabric where the yarns are tightly woven together from cloth that is lightweight or heavier, producing a superior fabric.  Or not.

Now let’s look at some of the differences between hemp and linen:

Hemp and linen fibers are basically interchangeable – there is very little to distinguish flax fibers from hemp fibers.  In fact,  hemp’s fibers so closely resemble flax that a high-power microscope is needed to tell the difference. Without microscopic or chemical examination, the fibers can only be distinguished by the direction in which they twist upon wetting: hemp will rotate counterclockwise; flax, clockwise.  And in general, they tend to have the same properties.

In general, there are many similarities between cloth made from hemp and cloth made from linen:

  • Both linen and hemp become soft and supple through handling, gaining elegance and creating a fluid drape.
  • Both hemp and linen are strong fibers – though most sources say hemp is stronger (by up to 8 times) than linen (even though the real winner is spider silk), but this point becomes moot due to the variables involved in spinning the fiber into yarn and then weaving into fabric.   The lifespan of hemp is the longest of all the natural fibers.
  • Both hemp and linen wrinkle easily.
  • Both hemp and linen absorb moisture. Hemp’s moisture retention is a bit more (12%) than linen’s (10 – 12%)
  • Both hemp and linen breathe.
  • Both hemp and linen are natural insulators: both have hollow fibers which means they’re cool in summer and warm in winter.
  • Both hemp and linen have anti-bacterial properties.
  • Both hemp and linen benefit from washing, becoming softer and more lustrous with each wash.
  • Both hemp and linen are resistant to moths and other insects.
  • Both hemp and linen absorb dyestuffs readily.
  • Both hemp and linen biodegrade.

In general, hemp fiber bundles are longer than those of flax.   So the first point of differentiation is this: the length of the fibers. Hemp fibers vary from 4 to about 7 feet in length, while linen is general 1.5 to 3 feet in length. Other differences:

  • The color of flax fibers is described as yellowish-buff to gray, and hemp as yellowish-gray to dark brown.
  • Hemp is highly resistant to rotting, mildew, mold and salt water.
  • Hemp is also highly resistant to ultraviolet light, so it won’t fade or disintegrate in sunlight.
  • Hemp’s elastic recovery is very poor and less than linen; it stretches less than any other natural fiber.

The biggest difference between hemp and linen might be in the agricultural arena: Hemp grows well without the use of chemicals because it has few serious pest problems, although the degree of immunity to attacking organisms has been greatly exaggerated.  Several insects and fungi specialize exclusively in hemp!  But despite this, the use of pesticides and fungicides are usually unnecessary to get a good yield. Hemp has a fiber yield that averages between 485 – 809 lbs., compared to flax, which averages just 323 – 465 lbs. on the same amount of land.  This yield translates into a high biomass, which can be converted into fuel in the form of clean-burning alcohol.

Farmers claim that hemp is a great rotation crop – it was sometimes grown the year prior to a flax crop because it left the land free of weeds and in good condition.   Hemp, it was said, is good for the soil, aerating and building topsoil. Hemp’s long taproot descends for three feet or more, and these roots anchor and protect the soil from runoff. Moreover, hemp does not exhaust the soil. Additionally, hemp can be grown for many seasons successively without impacting the soil negatively. In fact, this is done sometimes to improve soil tilth and clean the land of weeds.

The price of hemp in the market is far higher than for linen, despite hemp’s yields.   We have no idea why this is so.

The overriding difference is not between hemp and linen, but between a hemp OR linen fabric that has a GOTS certification and one that does not. That means that a conventional hemp fabric, which enjoys all the benefits of hemp’s attributes, also introduces unwanted chemicals into your life: such as formaldehyde, phthalates, heavy metals, endocrine disruptors and perhaps soil or fire retardants.   The GOTS certified fabric is the better choice. If the choice is between a conventional hemp fabric and a GOTS certified linen fabric, we wouldn’t hesitate a second to choose the linen over the hemp, especially because hemp and linen are such close cousins.

 

 

 

 

 

 





Toxic lies

14 07 2015

Julie Gunlock wrote a blog post entitled “The ‘toxic’ lies behind Jessica Alba’s booming baby business” (to read the post, click  here ) We’re not necessarily fond of Jessica Alba nor her Honest Company, but the statements made by Julie Gunlock need to be addressed. She contends that the Honest Company’s main commodity is fear and the “false promise that their products are safer than others.”

I will not comment on her admonitions about how The Honest Company’s products are full of chemicals (as this should be obvious), or that Alba had recognized that “many people  –  particularly women (sic) – have been convinced that common chemicals are a bogeyman that lurks, waiting to harm them” – since everything is made of chemicals, some bad for us, some that are not.  We aren’t part of the “man made is absolutely bad, natural is absolutely good” camp.

What I will address is her claim that chemicals used in products are “there for a reason” and they’re completely safe because “chemicals are regulated under nearly a dozen federal agencies and regulations.”   She states:   “ chemicals in products … are used in trace amounts, often improve the safety of those products and have undergone hundreds of safety tests.”

As she herself says, nothing could be further from the truth.

First, let’s address her contention that “chemicals in products…are used in trace amounts.”

 The idea that chemicals won’t harm us because the amounts used are so tiny is not new; it’s been used by industry for many years. However, new research is being done which is profoundly changing our old belief systems. For example, we used to think that a little dose of a poison would do a little bit of harm, and a big dose would do a lot of harm (i.e., “the dose makes the poison”) – because water, as Julie Gunlock herself reminds us, can kill you just as surely as arsenic, given sufficient quantity.   The new paradigm shows that exposure to even tiny amounts of chemicals (in the parts-per-trillion range) can have significant impacts on our health – in fact some chemicals impact the body profoundly in the parts per trillion range, but do little harm at much greater dosages. The old belief system did not address how chemicals can change the subtle organization of the brain. Now, according to Dr. Laura Vandenberg of the Tufts University Center for Regenerative and Developmental Biology[1] “we found chemicals that are working at that really low level, which can take a brain that’s in a girl animal and make it look like a brain from a boy animal, so, really subtle changes that have really important effects.”

In making a risk assessment of any chemical, we now also know that timing and order of exposure is critical – exposures can happen all at once, or one after the other, and that can make a world of difference.   And we also know another thing: mixtures of chemicals can make each other more toxic. For example: a dose of mercury that would kill 1 out of 100 rats, when combined with a dose of lead that would kill 1 out of 1000 rats – kills every rat exposed.

And finally, the new science called “epigenetics” is finding that pollutants and chemicals might be altering the 20,000-25,000 genes we’re born with—not by mutating or killing them, but by sending subtle signals that silence them or switch them on or off at the wrong times.  This can set the stage for diseases, which can be passed down for generations. So exposure to chemicals can alter genetic expression, not only in your children, but in your children’s children – and their children too.  Researchers at Washington State University found that when pregnant rats were exposed to permethrin, DEET or any of a number of industrial chemicals, the mother rats’ great granddaughters had higher risk of early puberty and malfunctioning ovaries — even though those subsequent generations had not been exposed to the chemical.[2]  Another recent study has shown that men who started smoking before puberty caused their sons to have significantly higher rates of obesity. And obesity is just the tip of the iceberg—many researchers believe that epigenetics holds the key to understanding cancer, Alzheimer’s, schizophrenia, autism, and diabetes. Other studies are being published which corroborate these findings.[3]

So that’s the thing: we’re exposed to chemicals all day, every day – heavy metals and carcinogenic particles in air pollution; industrial solvents, household detergents, Prozac (and a host of other pharmaceuticals) and radioactive wastes in drinking water; pesticides in flea collars; artificial growth hormones in beef, arsenic in chicken; synthetic hormones in bottles, teething rings and medical devices; formaldehyde in cribs and nail polish, and even rocket fuel in lettuce. Pacifiers are now manufactured with nanoparticles from silver, to be sold as ‘antibacterial.’ These exposures all add up – and the body can flush out some of these chemicals, while it cannot excrete others.  Chlorinated pesticides, such as DDT, for example, can remain in the body for 50 years.   Scientists call the chemicals in our body our “body burden”.  Everyone alive carries within their body at least 700 contaminants.[4]

This cumulative exposure could mean that at some point your body reaches a tipping point and, like falling dominoes, the stage is set for something disastrous happening to your health.

The generations born from 1970 on are the first to be raised in a truly toxified world. Probably one in three of the children you know suffers from a chronic illness – based on the finding of many studies on children’s health issues.[5]   It could be cancer, or birth defects – perhaps asthma, or a problem that affects the child’s mind and behavior, such as a learning disorder, ADHD or autism or even a peanut allergy. We do know, for example:

  • Childhood cancer, once a medical rarity, is the second leading cause of death (following accidents) in children aged 5 to 14 years.[6]
  • According to the American Academy of Allergy Asthma & Immunology, for the period 2008-2010, asthma prevalence was higher among children than adults – and asthma rates for both continue to grow. [7]
  • Autism rates without a doubt have increased at least 200 percent.
  • Miscarriages and premature births are also on the rise,
  • while the ratio of male to female babies dwindles and
  • teenage girls face endometriosis.

Dr. Warren Porter delivered a talk at the 25th National Pesticide Forum in 2007, in which he explained that a lawn chemical used across the country, 2,4-D, mecoprop and dicambra was tested to see if it would change or alter the capacity of mice to keep fetuses in utero. The test found that the lowest dosage of this chemical had the greatest effect – a common endocrine response.[8]

Illness does not necessarily show up in childhood. Environmental exposures, from conception to early life, can set a person’s  cellular code for life and can cause disease at any time, through old age. And the new science of epigenetics is showing us that these exposures can impact not only us, but our children, grandchildren and great-grandchildren.

I think that pretty much demolishes the argument that chemicals in “trace amounts” don’t do us any harm.

Second, what about her contention that “chemicals are regulated under nearly a dozen federal agencies and regulations … which have undergone hundreds of safety tests.”

 The chief legal authority for regulating chemicals in the United States is the 1976 Toxic Substances Control Act (TSCA).[9]

It is widely agreed that the TSCA is not doing the job of protecting us, and that the United States is in need of profound change in this area. Currently, legislation entitled the 2013 Chemical Safety Improvement Act, introduced by a bipartisan group of 26 senators, is designed to improve the outdated TSCA but it is still in committee.  The chemicals market values function, price and performance over safety, which poses a barrier to the scientific and commercial success of green chemistry in the United States and could ultimately hinder the U.S. chemical industry’s competitiveness in the global marketplace as green technologies accelerate under the European Union’s requirements.

We assume the TSCA is testing and regulating chemicals used in the industry[10]. It is not:

  • Of the more than 60,000 chemicals  in use prior to 1976, most were “grandfathered in”; only 263 were tested for safety and only 5 were restricted.  Today over 80,000 chemicals are routinely used in industry, and the number which have been tested for safety has not materially changed since 1976.  So we cannot know the risks of exposing ourselves to certain chemicals.  The default position is that no information about a chemical = no action.
  • The chemical spill which occurred in West Virginia in 2014 was of “crude MCHM”, or 4-methylcyclohexanemethanol, one of the chemicals that was grandfathered into the Toxic Substances Control Act of 1976.   That means that nobody knows for sure what that chemical can do to us.
    • Carcinogenic effects? No information available.
    • Mutagenic effects? No information available.
    • Developmental toxicity? No information available.

Lack of information is the reason the local and federal authorities were so unsure of how to advise the local population about their drinking  water supplies.  (And by the way, in January, 2014,  a federal lawsuit was filed in Charleston, WV, which claims that the manufacturer of MCHM hid “highly toxic and carcinogenic properties” of components of MCHM, hexane and methanol, both of which have been tested and found to cause diseases such as cancer.)

We assume that the TSCA requires manufacturers to demonstrate that their chemicals are safe before they go into use. It does not:

  • The EPA requires a “Premanufacture Notification” of a new chemical, and no data of any kind is required[11].   The EPA receives between 40-50 each week and 8 out of 10 are approved, with or without test data, with no restrictions on their proposed use. As 3M puts it on their PMN forms posted on EPA’s web site, “You are not required to submit the listed test data if you do not have it.”
  • The TSCA says the government has to prove actual harm caused by the chemical in question before any controls can be put in place.  The catch-22 is that chemical companies don’t have to develop toxicity data or submit it to the EPA for an existing product unless the agency finds out that it will pose a risk to humans or the environment – which is difficult to do if there is no data in the first place.  Lack of evidence of harm is taken as evidence of no harm.

We assume that manufacturers must list all ingredients in a product, so if we have an allergy or reaction to certain chemicals we can check to see if the product is free of those chemicals. It does not:

  • The TSCA allows chemical manufacturers to keep ingredients in some products secret.   Nearly 20% of the 80,000 chemicals in use today are considered “trade secrets”.  This makes it impossible for consumers to find out what’s actually in a product.  And there is no time limit on the period in which a chemical can be considered a trade secret.

These limitations all help to perpetuate the chemical industry’s failure to innovate toward safer chemical and product design.  It’s one of the reasons the USA is one of the few nations in the world in which asbestos is not banned.

Finally, and because I just couldn’t resist: her example of using what she concedes are “toxic fragrances” to cover up that “other toxic stink – the one coming out of your baby” speaks for itself.

In conclusion, I don’t think that we’re being alarmist in trying to find better alternatives for products we use every day.  Nor are the promises of companies like Alba’s false.

 

[1] Living on Earth, March 16, 2012, http://www.loe.org/shows/segments.html?programID=12-P13-00011&segmentID=1

[2] Sorensen, Eric, “Toxicants cause ovarian disease across generations”, Washington State University, http://news.wsu.edu/pages/publications.asp?Action=Detail&PublicationID=31607

[3]http://www.sciguru.com/newsitem/13025/Epigenetic-changes-are-heritable-although-they-do-not-affect-DNA-structure  ALSO SEE: http://www.eeb.cornell.edu/agrawal/documents/HoleskiJanderAgrawal2012TREE.pdf ALSO SEE: http://www.the-scientist.com/?articles.view/articleNo/32637/title/Lamarck-and-the-Missing-Lnc/

[4] http://www.chemicalbodyburden.org/whatisbb.htm

[5] Theofanidis, D, MSc., “Chronic Illness in Childhood: Psychosocial and Nursing Support for the Family”, Health Science Journal, http://www.hsj.gr/volume1/issue2/issue02_rev01.pdf

[6] Ward, Elizabeth, et al; Childhood and adolescent cancer statistics, 2014, CA: Cancer Journal for Clinicians, Vol 64, issue 2, pp. 83-103, March/April 2014

[7] http://www.aaaai.org/about-the-aaaai/newsroom/asthma-statistics.aspx

[8] Porter, Warren, PhD; “Facing Scientific Realities: Debunking the “Dose Makes the Poison” Myth”, National Pesticide Forum, Chicago, 2007; http://www.beyondpesticides.org/infoservices/pesticidesandyou/Winter%2007-08/dose-poison-debunk.pdf

[9] The “regulations” mentioned, all of which fall under the TSCA, might include:

  • the Environmental Protection Agency’s Chemical Action Plans for certain chemicals – to date, 10 chemicals have Chemical Action Plans in place. These plans attempt to outline the risks each chemical may present and identify the specific steps the agency is taking to address the concerns.
  • Confidential Business Information (CBI) – designed to protect intellectual property and confidential business information.
  • Chemical Data Reporting (CDR) Rule: use and exposure information to help the EPA screen and prioritize chemicals for additional review.
  • Chemical Prioritization: Which allows the EPA to identify which chemicals in commerce warrant additional review.
  • Risk Assessment: Under TSCA, EPA assesses chemicals using conservative assumptions about the possible hazards a chemical may pose.

[10] http://www.chemicalindustryarchives.org/factfiction/testing.asp

[11] Ibid.





More about fabric choices for your sofa.

25 06 2015

Our previous blog post we talked about fabric – how to determine the quality of the fabric you’re considering for your new sofa.  But the most important consideration merits a blog all its own, and that is the safety of the fabrics you’ve chosen.  We define “safe” as a fabric that has been processed with none of the many chemicals known to harm human health – and in a perfect world we’d  throw in water treatment and human rights/labor issues too.

It’s a great idea to start with organic fibers, if you can.  By substituting organic natural fibers for conventionally grown fibers you are supporting organic agriculture, which has myriad environmental, social and health benefits. Not only does organic farming take far less energy than conventional farming (largely because it does not use oil based fertilizers)[1], which helps to mitigate climate change, but it also:

  • Eliminates the use of synthetic fertilizers, pesticides and genetically modified organisms (GMOs) which is an improvement in human health and agrobiodiversity;
  • Conserves water (making the soil more friable so rainwater is absorbed better – lessening irrigation requirements and erosion);
  • Ensures sustained biodiversity;
  • And compared to forests, agricultural soils may be a more secure sink for atmospheric carbon, since they are not vulnerable to logging and wildfire.

Organic production has a strong social element and includes many Fair Trade and ethical production principles. As such it can be seen as more than a set of agricultural practices, but also as a tool for social change [2]. For example, one of the original goals of the organic movement was to create specialty products for small farmers who could receive a premium for their products and thus be able to compete with large commercial farms.

Organic agriculture is an undervalued and underestimated climate change tool that could be one of the most powerful strategies in the fight against global warming, according to Paul Hepperly, Rodale Institute Research Manager. The Rodale Institute Farming Systems Trial (FST) soil carbon data (which covers 30 years) shows conclusively that improved global terrestrial stewardship–specifically including regenerative organic agricultural practices–can be the most effective currently available strategy for mitigating CO2 emissions. [3]

But even if you start with organic natural fibers (a great choice!) but process those fibers conventionally, then you end up with a fabric that is far from safe. Think about making applesauce: if you start with organic apples, then add Red Dye #2, preservatives, emulsifiers, stabilizers and who knows what else – do you end up with organic applesauce? The US Department of Agriculture would not let you sell that mixture as organic applesauce.  There is no similar protection for consumers when buying fabric, even though the same issues apply, because over 2000 chemicals are used routinely in textile processing.[4] Many of the chemicals used in textile processing have unknown toxicity, and many others are known to be harmful to humans (such as formaldehyde, lead, mercury, bisphenol A and other phthalates, benzenes and others). In fact, one yard of fabric made with organic cotton fiber is about 25% by weight synthetic chemicals – many of which are proven toxic to humans [5] and are outlawed in other products.

I know you’re saying that you don’t eat those fabrics, so what’s the danger? Actually, your body is busy ingesting the chemicals, which are evaporating (so we breathe them in), or through skin absorption (after all, the skin is the largest organ of the body). Add to that the fact that each time you brush against the fabric, microscopic pieces of the fabric abrade and fly into the air – so we can breathe them in. Or they fall into the dust in our homes, where pets and crawling babies breathe them in.

Should that be a concern? Well, there is hardly any evidence of the effects of textiles themselves on individuals, but in the US, OSHA does care about workers, so most of the studies have been done on workers in the textile industry:

  • Autoimmune diseases (such as IBD, diabetes, rheumatoid arthritis, for example, which are linked to many of the chemicals used in textile processing) are reaching epidemic rates, and a 14 year study published by the University of Washington and the National Institutes of Health found that people who work with textiles (among other industries) are more likely to die of an autoimmune disease than people who don’t [6];
  • We know formaldehyde is bad for us, but in fabric? A study by The National Institute for Occupational Safety and Health found a link in textile workers between length of exposure to formaldehyde and leukemia deaths. [7] Note: most cotton/poly sheet sets in the U.S. are treated with a formaldehyde resin.
  • Women who work in textile factories which produce acrylic fibers have seven times the risk of developing breast cancer than does the normal population.[8]
  • A study in France revealed a correlation between the presence of cancer of the pharynx and occupation in the textile industry.[9]
  • A high degree of colorectal cancer, thyroid cancer, testicular cancer and nasal cancer has been found among textile workers, and a relationship between non-Hodgkin’s lymphoma and working in the textile industry was observed.[10]

And consider this:

  • The Mt. Sinai Children’s Environmental Health Center published a list of the top 10 chemicals they believe are linked to autism – and of the 10, 6 are used in textile processing and 2 are pesticides used on fiber crops. [11].
  • Phthalates are so toxic that they have been banned in the European Union since 2005. They have recently been banned in the State of California in children’s toys. They are ubiquitous – and are also found in most textile inks.[12] So parents careful not to bring toxic toys into their homes for can be nevertheless unknowingly putting their kids to sleep on cute printed sheets full of phthalates.

Are these rates of disease and the corresponding rise in the use of industrial chemicals a coincidence? Are our increased rates of disease due to better diagnosis? Some argue that we’re confronting fewer natural pathogens. All plausible.  But it’s also true that we’re encountering an endless barrage of artificial pathogens that are taxing our systems to the maximum. And our children are the pawns in this great experiment. And if you think artificial  pathogens  are  not the main culprits, your opinion is not shared by a goodly number of scientists, who believe that this endless barrage of artificial pathogens that is taxing our systems to the max has replaced bacteria and viruses as the major cause of human illness. We don’t have to debate which source is primary; especially because, with the rise of super bugs, it’s a silly debate. The point remains that industrial pollution is a cause of human illness – and it is a cause we can take concrete actions to stem.

Textiles are the elephant in the room – the industry is global, relatively low tech, and decentralized – certainly not the darling of venture capitalists who look for the next big thing. So not many research dollars are going into new ways of producing fabrics. Most of the time people are looking for the lowest price fabric for their projects or products – so the industry is on a race to cut costs in any way possible: in 2007, the Wall Street Journal’s Jane Spencer detailed the pollution caused by Chinese textile industries who were being pushing by their multinational clients to cut costs, resulting in untreated effluent discharge [13].

You can begin to protect yourself by looking for fabrics that have third party certifications:  either Oeko-Tex or The Global Organic Textile Standard (GOTS), which we believe is the gold standard in textiles because though Oeko-Tex assures you of a safe fabric and while GOTS confirms the same assurance, GOTS  also requires water treatment (important because the textile industry is the #1 industrial polluter of water on the planet (14) – and in this era of water shortages we have to start paying attention to our water resources) and prohibits child or slave labor (sadly still an issue) and makes sure workers have safe conditions to work in and are paid fair wages.

[1] Aubert, C. et al., (2009) Organic farming and climate change: major conclusions of the Clermont-Ferrand seminar (2008) [Agriculture biologique et changement climatique : principales conclusions du colloque de Clermont-Ferrand (2008)]. Carrefours de l’Innovation Agronomique 4. Online at <http://www.inra.fr/ciag/revue_innovations_agronomiques/volume_4_janvier_2009>

A study done by Dr. David Pimentel of Cornell University found that organic farming systems used just 63% of the energy required by conventional farming systems, largely because of the massive amounts of energy requirements needed to synthesize nitrogen fertilizers.

[2] Fletcher, Kate, Sustainable Fashion and Textiles, p. 19

[3] http://www.rodaleinstitute.org/files/Rodale_Research_Paper-07_30_08.pdf Also see: Muller, Adrian, “Benefits of Organic Agriculture as a Climate change Adaptation and Mitigation Strategy for Developing Countries’, Environement for Development, April 2009

[4] See the American Association of Textile Chemists and Colorists’ (AATCC) Buyers Guide, http://www.aatcc.org/

[5] Lacasse and Baumann, Textile Chemicals: Environmental Data and Facts, Springer, New York, 2004, page 609

[6] Nakazawa, Donna Jackson, “Diseases Like Mine are a Growing Hazard”, Washington Post, March 16, 2008

[7] Pinkerton, LE, Hein, MJ and Stayner, LT, “Mortality among a cohort of garment workers exposed to formaldehyde: an update”, Occupational Environmental Medicine, 2004 March, 61(3): 193-200.

[8] Occupational and Environmental Medicine 2010, 67:263-269 doi:

10.1136/oem.2009.049817 SEE ALSO: http://www.breastcancer.org/risk/new_research/20100401b.jsp AND http://www.medpagetoday.com/Oncology/BreastCancer/19321

[9] Haguenour, J.M., “Occupational risk factors for upper respiratory tract and upper digestive tract cancers” , Occupational and Environmental Medicine, Vol 47, issue 6 (Br J Ind Med1990;47:380-383 doi:10.1136/oem.47.6.380).

[10] http://www.fibre2fashion.com/industry-article/3/297/safety-and-health-issues-in-the-textile-industry2.asp

[11]http://www.mountsinai.org/patient-care/service-areas/children/areas-of-care/childrens-environmental-health-center/cehc-in-the-news/news/mount-sinai-childrens-environmental-health-center-publishes-a-list-of-the-top-ten-toxic-chemicals-suspected-to-cause-autism-and-learning-disabilities

[12] “Textile Inkmaker Tackles Phthalates Ban”, Esther D’Amico, Chemical Week, September 22, 2008 SEE ALSO: Toxic Textiles by Disney, http://archive.greenpeace.org/docs/disney.pdf

[13] Spencer, Jane, “China Pays Steep Price as Textile Exports Boom”, Wall Street Journal, August 22, 2007.

(14)  Cooper, Peter, “Clearer Communication”, Ecotextile News, May 2007





What kind of fabric for your new sofa?

11 06 2015

 

We’ve looked at the frame, suspension system and cushioning on a sofa; next up:  fabric.  We consider fabric to be a very important, yet certainly misunderstood, component of furniture.  It can make up 40 – 45% of the price of a sofa.    So we’ll be breaking this topic up into several smaller bite size portions:  after a general discussion of what kind of fabric to choose for your lifestyle,  we’ll look at the embodied energy in your fabric choice (next post), and then finally we’ll take a look at why an organic fabric is better for you (as well as the rest of us).

One thing to remember is that there is much more fabric used in constructing an  upholstered piece of furniture than just the decorative fabric that you see covering the piece – a typical “quality” sofa also uses about 20 yards of decorative fabric, plus 20 yards of lining fabric, 15 yards of burlap and 10 yards of muslin, for a total of 65 yards of fabric!

So what do people look for in an upholstery fabric?

After color, fabric durability is probably top of everybody’s list.  Durability translates into most people’s minds as “heft” – in other words, lightweight cotton doesn’t usually come to mind.  A fabric with densely woven yarns tends to be more durable than a loosely woven fabric.  Often people assume leather is the best choice for a busy family.  We did a post about leather – if you’re at all considering leather, please read this first (https://oecotextiles.wordpress.com/2012/05/22/leather-furniture-what-are-you-buying/ ).    Another choice widely touted is to use Ultrasuede.  Please see our post about this fabric if you’re considering Ultrasuede: https://oecotextiles.wordpress.com/2010/09/08/is-ultrasuede%c2%ae-a-green-fabric/.

Equally important in evaluating durability is the length of the fibers.  Cotton as a fiber is much softer and of shorter lengths than either hemp or linen, averaging 0.79 -1.30 inches in length.  Hemp’s average length is 8 inches, but can range up to 180 inches in length. In a study done by Tallant et. al. of the Southern Regional Research Laboratory,  “results indicate that increases in shortfibers are detrimental to virtually all yarn and fabric properties and require increased roving twist for efficient drafting during spinning. A 1% increase in fibers shorter than 3/8 in. causes a strength loss in yarns of somewhat more than 1%.”[1]    In fact, the US textile industry has  advocated obtaining the Short Fiber Content (SFC) for cotton classification.  SFC is defined as the percentage of fibers shorter than ½ inch.  So a lower cost sofa upholstered in cotton fabric could have been woven of short fiber cotton, a cheaper alternative to longer fiber cotton and one which is inherently less durable – no matter how durable it appears on the showroom floor.

Patagonia, the California manufacturer of outdoor apparel, has conducted  tests on both hemp and other natural fibers, with the results showing that hemp has eight times the tensile strength and four times the durability of other natural fibers.   Ecolution had a hemp twill fabric tested for tensile and tear strength, and compared the results with a 12-oz cotton denim.  Hemp beat cotton every time:   Overall, the 100% hemp fabric had 62% greater tear strength and 102% greater tensile strength. [2]   And polyester trumps them both – but that’s a whole different ballgame, and we’ll get to that eventually.

There is a high correlation between fiber strength and yarn strength.  People have used silk as an upholstery fabric for hundreds of years, and often the silk fabric is quite lightweight;  but silk is a very strong fiber.

In addition to the fiber used, yarns are given a twist to add strength. This is called Twist Per Inch or Meter (TPI or TPM) – a tighter twist (or more turns per inch) generally gives more strength.  These yarns are generally smooth and dense.

So that brings us to weave structure.  Weave structures get very complicated, and we can refer you to lots of references for those so inclined to do more research (see references listed at the end of the post).

But knowing the fibers, yarn and weave construction still doesn’t answer people’s questions – they want some kind of objective measurement.  So in order to objectively compare fabrics,  tests to determine wear were developed (called abrasion tests), and many people today refer to these test results as a way to measure fabric durability.

Abrasion test results are supposed to forecast how well a fabric will stand up to wear and tear in upholstery applications.  There are two tests generally used:  Martindale  and Wyzenbeek (WZ).  Martindale is the preferred test in Europe; Wyzenbeek is preferred in the United States.  There is no correlation between the two tests, so it’s not possible to estimate the number of cycles that would be achieved on one test if the other were known:

  • Wyzenbeek (ASTM D4157-02):  a piece of cotton duck  fabric or wire mesh is rubbed in a straight back and forth motion on a      piece of fabric until “noticeable wear” or thread break is evident.  One back and forth motion is called a “double rub” (sometimes written as “dbl rub”).
  • Martindale (ASTM D4966-98):  the abradant in this test is worsted wool or wire screen, the fabric specimen is a circle or round  shape, and the rubbing is done in a figure 8, and not in a straight line as in Wyzenbeek.  One circle 8 is a cycle.

The Association for Contract Textiles performance guidelines lists the following test results as being suitable for commercial fabrics:

Wyzenbeek Martindale
Low traffic / private spaces 15,000 20,000
High traffic / public spaces 30,000 40,000

According to the Association for Contract Textiles, end use examples of “low traffic” areas where 30,000 WZ results should be appropriate include executive offices, corporate boardrooms, luxury hotel lobbies, suites and guest rooms. Areas of “high traffic” include: single shit corporate offices, waiting rooms, and high traffic hotel lobbies and guest rooms.

Sina Pearson, the textile designer, has been quoted in the Philadelphia Inquirer as saying that 6,000 rubs (Wyzenbeek) may be “just fine” for residential use”[3]   The web site for Vivavi furniture gives these ratings for residential use:

Wyzenbeek
from to
Light use 6,000 9,000
Medium use 9,000 15,000
Heavy use 15,000 30,000
Maximum use >30,000

Theoretically, the higher the rating (from either test) the more durable the fabric is purported to be.  It’s not unusual for designers today to ask for 100,000 WZ results.  Is this because we think more is always better?  Does a test of 1,000,000 WZ guarantee that your fabric will survive years longer than one rated only 100,000 WZ?  Maripaul Yates, in her guidebook for interior designers, says that “test results are so unreliable and the margin of error is so great that its competency as a predictor of actual wear is questionable.”[4]  The Association for Contract Textiles website states that “double rubs exceeding 100,000 are not meaningful in providing additional value in use.  Higher abrasion resistance does not necessarily indicate a significant extension of the service life of the fabric.”

The reason these test results might not be predicative is because there are, apparently, many ways to tweak test results. We’ve been told if we don’t like the test results from one lab, we can try Lab X, where the results tend to be better.  The reasons that these tests produce inconsistent results are:

1. Variation in test methods:       Measuring the resistance to abrasion is very complex.  Test results are affected by many factors that include the properties and dimensions of  the fibers; the structure of the yarns; the construction of the fabrics;  the type, kind and amount of treatments added to the fibers, yarns, or fabric; the time elapsed since the abradant was changed;  the type of  abradant used; the tension of the specimen being tested,the pressure between the abradant and the specimen…and other variables.

2. Subjectivity:    The  measurement of the relative amount of abrasion can be affected by the method of evaluation and is often influenced by the judgment of the operator.  Cycles to rupture, color change, appearance change and so forth are highly variable parameters and subjective.

3. Games Playing:     Then there is, frankly, dishonest collusion between the tester and the testee.  There are lots of games that are played. For instance, in Wyzenbeek, the abradant, either cotton duck or a metal screen, must be replaced every million double rubs. If your fabric is tested at the beginning of that abradant’s life versus the end of its life, well… you can see the games. Also, how much tension the subject fabric is under –  the “pull” of the stationary anchor of the subject fabric, affects the  rating.

In the final analysis, if you have doubts about the durability of a fabric,  will any number of test results convince you otherwise?  Also, if your heart is set on a silk  jacquard, for example, I bet it would take a lot of data to sway you from your heart’s desire.  Some variables just trump the raw data.

REFERENCES FOR WEAVE STRUCTURE:

1.  Peirce, F.T., The Geometry of Cloth Structure, “The Journal of the Textile Institute”, 1937: pp. 45 – 196

2. Brierley, S. Cloth Settings Reconsidered The Textile Manufacturer 79 1952: pp. 349 – 351.

3. Milašius, V. An Integrated Structure Factor for Woven Fabrics, Part I: Estimation of the Weave The Journal of the Textile Institute 91 Part 1 No. 2 2000: pp. 268 – 276.

4. Kumpikaitė, E., Sviderskytė, A. The Influence of Woven Fabric Structure on the Woven Fabric Strength Materials Science (Medžiagotyra) 12 (2) 2006: pp. 162 – 166.

5. Frydrych, I., Dziworska, G., Matusiak, M. Influence of Yarn Properties on the Strength Properties of Plain Fabric Fibres and Textile in Eastern Europe 4 2000: pp. 42 – 45.

6. ISO 13934-1, Textiles – Tensile properties of fabrics – Part 1: Determination of Maximum Force and Elongation at Maximum Force using the Strip Method, 1999, pp. 16.

[1] Tallant, John, Fiori, Louis and Lagendre, Dorothy, “The Effect of the Short Fibers in a Cotton on its Processing Efficiency and Product Quality”, Textile Research Journal, Vol 29, No. 9, 687-695 (1959)

[2]  http://www.globalhemp.com/Archives/Magazines/historic_fiber_remains.html

[3] ‘How will Performance Fabrics Behave”, Home & Design,  The Philadelphia Inquirer, April 11, 2008.

[4] Yates, Maripaul, “Fabrics: A Guide for Interior Designers and Architects”, WW. Norton and Company.

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What kind of filling for your sofa cushions?

12 05 2015

 

One thing that most people care about is how the cushions feel to them – do you like to sink down into the cushions or you like a denser, more supportive cushion? Either way, the cushions are important.

Before plastics, our grandparents filled cushions with feathers, horsehair, wool or cotton batting – even straw (one of the earliest stuffing materials). This stuff often shifted, meaning that you’d have to plump up the feathers, horsehair or batting to make the sofa look, and feel, good.  But with the advent of plastics, our lives changed.  Polyurethane foam was introduced as a cushion component in furniture in 1957 –  only a bit more than 55 years ago – and quickly replaced latex, excelsior, cotton batting, horsehair and wool because it was CHEAP and it behaved!  Imagine – polyfoam cushions at $2 vs. natural latex at $7 or $8.  Price made all the difference.  Today, Eisenberg Upholstery’s website says that “easily 25% of all furniture repairs I see deal with bad foam or padding. The point is: start with good foam and you won’t be sorry.”

Polyurethane foam for cushions are generally measured by two values:

  1. The density or weight per cubic foot. The higher the number, the more it weighs.   Foam that has a density of 1.8, for example, contains 1.8 lbs. of foam per cubic foot and foam that has a density of 2.5 would have 2.5 lbs of foam per cubic foot.  Density for sofa cushions ranges between 1.6 and 5 or even 6.
  2. The second measurement tells you the firmness of the foam  (called the IFD  – the Indentation Force Deflection). The IFD is the feel of the cushion, and tells you how much weight it takes to compress the foam by one third. The lower IFD will sit softer. The higher IFD will sit firmer.  IFD numbers range between 15 to 35.

What many people don’t realize is that the density and firmness numbers go hand in hand – you can’t look at one without the other.  They are expressed as density/firmness, for example: 15/30 or 29/52.  The first, 15/30 means that 1.5 pounds of foam per cubic foot will take 30 pounds of weight to compress the foam 33%.  The second example means that 2.9 pounds per cubic foot of foam will take 52 pounds of weight to compress the block 33%.

After choosing which foam to use, it is then wrapped with something to soften the edges – for example,  Dacron or polyester batting, cotton or wool batting or down/feathers.

Lowest quality sofas will not even wrap the (low quality) foam; higher quality sofas have cushions that are made from very high quality foam and wrapped in wool or down.  But as you will see, the foam is itself very problematic.

You will now commonly find in the market polyurethane foam, synthetic or natural latex rubber and the new, highly touted soy based foam.  We’ll look at these individually:

The most popular type of cushion filler today is polyurethane foam. Also known as “Polyfoam”, it has been the standard fill in most furniture since its wide scale introduction in the 1960’s because of its low cost (really cheap!).  A staggering 2.1 billion pounds of flexible polyurethane foam is produced every year in the US alone.[1]

Polyurethane foam is a by-product of the same process used to make petroleum from crude oil. It involves two main ingredients: polyols and diisocyanates:

  • A polyol is a substance created through a chemical reaction using methyloxirane (also called propylene oxide).
  • Toluene diisocyanate (TDI) is the most common isocyanate employed in polyurethane manufacturing, and is considered the ‘workhorse’ of flexible foam production.
  • Both methyloxirane and TDI have been formally identified as carcinogens by the State of California
  • Both are on the List of  Toxic Substances under the Canadian Environmental Protection Act.
  • Propylene oxide and TDI are also among 216 chemicals that have been proven to cause mammary tumors.  However, none of these chemicals have ever been regulated for their potential to induce breast cancer.

The US Environmental Protection Agency (EPA) considers polyurethane foam fabrication facilities potential major sources of several hazardous air pollutants including methylene chloride, toluene diisocyanate (TDI), and hydrogen cyanide.   There have been many cases of occupational exposure in factories (resulting in isocyanate-induced asthma, respiratory disease and death), but exposure isn’t limited to factories: The State of North Carolina forced the closure of a polyurethane manufacturing plant after local residents tested positive for TDI exposure and isocyanate exposure has been found at such places as public schools.

The United States Occupational Safety and Health Administration (OSHA) has yet to establish exposure limits on carcinogenicity for polyurethane foam. This does not mean, as Len Laycock explains in his series “Killing You Softly”, “that consumers are not exposed to hazardous air pollutants when using materials that contain polyurethane. Once upon a time, household dust was just a nuisance. Today, however, house dust represents a time capsule of all the chemicals that enter people’s homes. This includes particles created from the break down of polyurethane foam. From sofas and chairs, to shoes and carpet underlay, sources of polyurethane dust are plentiful. Organotin compounds are one of the chemical groups found in household dust that have been linked to polyurethane foam. Highly poisonous, even in small amounts, these compounds can disrupt hormonal and reproductive systems, and are toxic to the immune system. Early life exposure has been shown to disrupt brain development.”

“Since most people spend a majority of their time indoors, there is ample opportunity for frequent and prolonged exposure to the dust and its load of contaminants. And if the dust doesn’t get you, research also indicates that toluene, a known neurotoxin, off gases from polyurethane foam products.”

I found this on the Sovn blog:

“the average queen-sized polyurethane foam mattress covered in polyester fabric loses HALF its weight over ten years of use. Where does the weight go? Polyurethane oxidizes, and it creates “fluff” (dust) which is released into the air and eventually settles in and around your home and yes, you breathe in this dust. Some of the chemicals in use in these types of mattresses include formaldehyde, styrene, toluene di-isocyanate (TDI), antimony…the list goes on and on.”

Polyurethane foams are advertised as being recyclable, and most manufacturing scraps (i.e., post industrial) are virtually all recycled – yet the products from this waste have limited applications (such as carpet backing).  Post consumer, the product is difficult to recycle, and the sheer volume of scrap foam that is generated (mainly due to old cushions) is greater than the rate at which it can be recycled – so it  mostly ends up at the landfill.  This recycling claim only perpetuates the continued use of hazardous and carcinogenic chemicals.

Polyfoam has some hidden costs (other than the chemical “witch’s brew” described above):  besides its relatively innocuous tendency to break down rapidly, resulting in lumpy cushions, and its poor porosity (giving it a tendency to trap moisture which results in mold), it is also extremely flammable, and therein lies another rub!

Polyurethane foam is so flammable that it’s often referred to by fire marshals as “solid gasoline.” When untreated foam is ignited, it burns extremely fast. Ignited polyurethane foam sofas can reach temperatures over 1400 degrees Fahrenheit within minutes. Making it even more deadly are the toxic gasses produced by burning polyurethane foam –  such as hydrogen cyanide. The gas was also implicated in the 2003 Rhode Island nightclub fire that killed 100 people, including Great White guitarist Ty Longley, and injured more than 200 others. Tellingly, a witness to that fire, television news cameraman Brian Butler, told interviewers that “It had to be two minutes, tops, before the whole place was black smoke.”   Just one breath of superheated toxic gas can incapacitate a person, preventing escape from a burning structure.

Therefore, flame-retardant chemicals are added to its production when it is used in mattresses and upholstered furniture.   This application of chemicals does not alleviate all concerns associated with its flammability, since polyurethane foam releases a number of toxic substances at different temperature stages. For example, at temperatures of about 800 degrees, polyurethane foam begins to rapidly decompose, releasing gases and compounds such as hydrogen cyanide, carbon monoxide, acetronitrile, acrylonitrile, pyridine, ethylene, ethane, propane, butadine, propinitrile, acetaldehyde, methylacrylonitrile, benzene, pyrrole, toluene, methyl pyridine, methyl cyanobenzene, naphthalene, quinoline, indene, and carbon dioxide.

According to the federal government’s National Institute of Standards and Technology, polyurethane foam in furniture is responsible for 30 percent of U.S. deaths from fires each year.

In conclusion, the benefits of polyfoam (low cost) is far outweighed by the disadvantages:  being made from a non-renewable resource (oil),  and the toxicity of main chemical components as well as the toxicity of the flame retardants added to the foam – not to mention the fact that even the best foams begin to break down after around 10 – 12 years of “normal use”.[2] The fact that California has amended the old law that required fire retardants in polyurethane foam doesn’t affect the fact that in a fire, the toxic gasses released by the foam (such as hydrogen cyanide) would incapacitate the occupants of a house in just a few minutes.

The newest entry in the green sweepstakes is what’s called a bio-based foam made from soybeans. This “soy foam” is highly touted as “A leap forward in foam technology, conserving increasingly scarce oil resources while substituting more sustainable options,” as one product brochure describes it. Companies and media releases claim that using soy in polyurethane foam production results in fewer greenhouse gas emissions, requires less energy, and could significantly reduce reliance on petroleum. Many companies are jumping on the bandwagon, advertising their green program of using foam cushions with “20% bio based foam” (everybody knows we have to start somewhere and that’s a start, right?).  As Len Laycock,  CEO of Upholstery Arts (which was the first furniture company in the world to introduce Cradle to Cradle product cycle and achieve the Rainforest Alliance Forest Stewardship Council Certification),  says  – who wouldn’t sleep sounder with such promising news?   (I have leaned heavily on Mr. Laycock’s articles on poly and soy foam, “Killing You Softly”, for this post.)

As with so many over hyped ‘green’ claims, it’s the things they don’t say that matter most.  While these claims contain grains of truth, they are a far cry from the whole truth. So called ‘soy foam’ is hardly the dreamy green product that manufacturers and suppliers want people to believe. To begin, let’s look at why they claim soy foam is green:

  • it’s made from soybeans, a renewable  resource
  • it reduces our dependence on fossil  fuels  by  both reducing the amount of fossil fuel needed for the feedstock  and  by reducing the energy requirements needed to produce the foam.

Are these viable claims?

It’s made from soybeans, a renewable resource:  This claim is undeniably true.   But what they don’t tell you is that this product, marketed as soy or bio-based,  contains very little soy. In fact, it is more accurate to call it ‘polyurethane based foam with a touch of soy added for marketing purposes’. For example, a product marketed as “20% soy based” may sound impressive, but what this typically means is that only 20 % of the polyol portion of the foam is derived from soy. Given that polyurethane foam is made by combining two main ingredients—a polyol and an isocyanate—in approximately equal parts, “20% soy based” translates to a mere 10% of the foam’s total volume. In this example the product remains 90% polyurethane foam and by any reasonable measure cannot legitimately be described as ‘based’ on soy. If you go to Starbucks and buy a 20 oz coffee and add 2-3 soy milk/creamers to it, does it become “soy-based” coffee?

It reduces our dependence on fossil fuels: According to Cargill, a multi-national producer of agricultural and industrial products, including BiOH polyol (the “soy” portion of “soy foam”), the soy based portion of so called ‘soy foam’ ranges from  5% up to a theoretical 40% of polyurethane foam formulations. This means that while suppliers may claim that ‘bio foams’ are based on renewable materials such as soy, in reality a whopping 90 to 95%, and sometimes more of the product consists of the same old petro-chemical based brew of toxic chemicals. This is no ‘leap forward in foam technology’. It is true that the energy needed to produce soy-based foam is, according to Cargill, who manufactures the soy polyol,  less that that needed to produce the polyurethane foam.  But the way they report the difference is certainly difficult to decipher:  soy based polyols use 23% less energy to produce than petroleum based polyols, according to Cargill’s LCA.   But the formula for the foam uses only 20% soy based  polyols, so by my crude calculations (20% of 50%…) the energy savings of 20% soy based foam would require only 4.6%  less energy than that used to make the petroleum based foam.  But hey, that’s still a savings and every little bit helps get us closer to a self sustaining economy and is friendlier to the planet.

But the real problem with advertising soy based foam as a new, miracle green product is that the foam, whether soy based or not, remains a “greenhouse gas spewing pretroleum product and a witches brew of carcinogenic and neurotoxic chemicals”, according to Len Laycock.

My concern with the use of soy is not its carbon footprint but rather the introduction of a whole new universe of concerns such as pesticide use, genetically modifed crops, appropriation of food stocks and deforestation.  Most soy crops are now GMO:  according to the USDA, over 91% of all soy crops in the US are now GMO; in 2007, 58.6% of all soybeans worldwide were GMO.  If you don’t think that’s a big deal, please read our posts on these issues (9.23.09 and 9.29.09).  The debate still rages today.  Greenpeace did an expose (“Eating Up The Amazon”) on what they consider to be a driving force behind Amazon rainforest destruction – Cargill’s race to establish soy plantations in Brazil.

In “Killing You Softly“, another sinister side of  soy based foam marketing is brought to light:

“Pretending to offer a ‘soy based’ foam allows these corporations to cloak themselves in a green blanket and masquerade as environmentally responsible corporations when in practice they are not. By highlighting small petroleum savings, they conveniently distract the public from the fact that this product’s manufacture and use continues to threaten human health and poses serious disposal problems. Aside from replacing a small portion of petroleum polyols, the production of polyurethane based foams with soy added continues to rely heavily on ‘the workhorse of the polyurethane foam industry’, cancer causing toluene diisocyanate (TDI). So it remains ‘business as usual ‘ for polyurethane manufacturers.”

Despite what polyurethane foam and furniture companies imply , soy foam is not biodegradable either. Buried in the footnotes on their website, Cargill quietly acknowledges that, “foams made with BiOH polyols are not more biodegradable than traditional petroleum-based cushioning”. Those ever so carefully phrased words are an admission that all polyurethane foams, with or without soy added, simply cannot biodegrade. And so they will languish in our garbage dumps, leach into our water, and find their way into the soft tissue of young children, contaminating and compromising life long after their intended use.

The current marketing of polyurethane foam and furniture made with ‘soy foam’ is merely a page out the tobacco industry’s current ‘greenwashing’ play book. Like a subliminal message, the polyurethane foam and furniture industries are using the soothing words and images of the environmental movement to distract people from the known negative health and environmental impacts of polyurethane foam manufacture, use and disposal.

Cigarettes that are organic (pesticide-free), completely biodegradable, and manufactured using renewable tobacco, still cause cancer and countless deaths. Polyurethane foam made with small amounts of soy derived materials still exposes human beings to toxic, carcinogenic materials, still relies on oil production, and still poisons life.

So what’s a poor consumer to do?  We think there is a viable, albeit expensive, product choice: natural latex (rubber). The word “latex” can be confusing for consumers, because it has been used to describe both natural and synthetic products interchangeably, without adequate explanation. This product can be 100% natural (natural latex) or 100% man-made (derived from petrochemicals) – or it can be a combination of the two – the so called “natural latex”. Also, remember latex is rubber and rubber is latex.

  • Natural latex – The raw material for  natural latex comes from a renewable resource – it is obtained from the sap of the Hevea Brasiliensis (rubber) tree, and was once widely used for cushioning.  Rubber trees are cultivated, mainly in South East Asia,  through a new planting and replanting program by large scale plantation and small farmers to ensure a continuous sustainable supply of natural  latex.  Natural latex is both recyclable and biodegradeable, and is mold, mildew and dust mite resistant.  It is not highly  flammable and does not require fire retardant chemicals to pass the Cal 117 test.  It has little or no off-gassing associated with it.    Because natural rubber has high energy production costs (although a  smaller footprint than either polyurethane or soy-based foams [3]),  and is restricted to a limited supply, it is more costly than petroleum based foam.
  • Synthetic latex – The terminology is very confusing, because synthetic latex is often referred to simply as  “latex” or even “100% natural latex”.  It is also known as styrene-butadiene rubber  (SBR).   The chemical styrene is  toxic to the lungs, liver, and brain; the EPA finds nervous system effects such as depression, loss of concentration and a potential for cancer(4).  Synthetic additives are added to achieve stabilization.    Often however, synthetic latex  can be made of combinations of polyurethane and natural latex, or a  combination of 70% natural latex and 30% SBR.  Most stores sell one of these versions under the term “natural latex” – so caveat emptor!    Being  petroleum based, the source of supply for the production of  synthetic latex is certainly non-sustainable and diminishing as well.

Natural latex is breathable, biodegradeable,  healthier (i.e., totally nontoxic, and mold & mildew proof) and lasts longer than polyfoam – some reports say up to 20 times longer.

 

[1] DFE 2008 Office Chair Foam;  http://en.wikiversity.org/wiki/DFE2008_Office_Chair_Foam#Basics

[2] http://www.foamforyou.com/Foam_Specs.htm

[3] Op cit., http://en.wikiversity.org/wiki/DFE2008_Office_Chair_Foam#Basics

(4) Technical Fact Sheet on: Styrene; Environmental Protection Agency; http://www.epa.gov/ogwdw/pdfs/factsheets/voc/tech/styrene.pdf

 

 





Sofa shopping

17 04 2015

We did a series of posts on how to evaluate a quality sofa about two years ago, and judging from the questions we get from people, we thought it might be time to re-post these!  The 3-part series is divided into evaluating a sofa frame, cushioning materials and fabric (of course!).  Herewith, the first post:

So you’re shopping for a sofa, and you see this one in a store.

camille 1

In a different store, you see the one below.

blue sofa

One sofa (the one on top) costs $3000;  the other costs $1500.  Why the wide disparity in price?

Shopping for a sofa is fraught with anxiety – we don’t do it often (for most people it’s every 7 – 10 years) so we don’t know how to shop for it.  Knowing what to look for, and how to evaluate a sofa, might take some of the anxiety away.  And knowing a bit about the components and how they’re put together will explain some of the difference in price.  It’s important to keep that in mind while you’re being seduced by the alluring upholstery, svelte arms and come-hither cushions.  But if your darling’s joints are weak, springs loose and cushions flat, you’ll quickly lose that lovin’ feeling.  Not to mention the additional chemical guests you’ll be inviting into your home with the sofa.

Start by asking yourself questions such as who will use the sofa  – will the kids dump themselves and their bags on it right after school or is it in a room that’s just used for entertaining?  How long do you want it to last?  Do you want to sink into the cushions or sit up straight?  Nap on the sofa?

One of the first things you should do – really before doing anything else –  is look at the sticker price and concentrate on the amortized cost  (cost per day) of buying each one.  There is a reason for the price disparity – they have to cut corners someplace, so lower quality materials are used

And construction is …  well let’s just say it’s not built to last.  “Quality” translates into “useful life”.  For simplicity, let’s assume the top sofa will last 20 years while the bottom sofa will last just 5.  That would mean the top sofa costs $0.41/day while the bottom sofa costs $0.82/day = exactly double.  The cost of owning the top sofa is half as much as the cost of owning the bottom sofa.

Dr. Thomas J. Stanley, in his book The Millionaire Mind, observed: “By definition, millionaires tend to be accumulators, a trait they inherited from their parents who were collectors.  Their parents and grandparents held on to things that had value. So the majority of millionaires have a family legacy of collecting, saving, and preserving.  Waste not, want not is a theme acted out by first-generation millionaires today”.[1]

With regard to how this trait applies to buying furniture: They deliberately purchase furniture they can pass on to the younger generation.  This, in essence, is their definition of quality furniture.  It will outlive a person’s normal adult life span, will never lose its appeal, and will probably appreciate in value.[2] A good quality sofa is an investment, like any other quality purchase that you expect to last.

For the next few weeks I’ll break a sofa down into component parts and talk about each one separately, starting this week with the frame and suspension system:

FRAME:

A very low cost sofa is probably made of engineered wood – such as plywood, particleboard, Medium Density Fiberboard (MDF) or glulam  –  all of which can legally be referred to as “solid wood products”.   Engineered wood (or composite, man-made or manufactured wood) are made by binding the strands, particles, fibers or veneers of wood with adhesives – most often that means urea formaldehyde (a known carcinogen) and finished with polyurethane or aluminum oxide.  In laymans terms, MDF (for example) is sawdust held together with glue.  MDF has a life span of 1/10th to 1/4th that of solid wood, properly constructed – and costs about 1/10th to 1/4th that of solid wood.  Cutting, sanding, or releasing particles of MDF into the air might be a high risk and should be avoided.  If the MDF isn’t properly sealed, it can leak formaldehyde for years, pumping it into your home or office.

Often manufacturers use wood veneers over MDF cores, and consumers have no idea that they’re not buying real wood.  Veneers are also used on solid wood (usually a less expensive wood) –that has a similar property as the veneer, allowing them to swell and contract together with changes in humidity.  They also respond similarly to stain and finish products. The bond between manufactured wood (MDF) and the veneer is not as strong or stable as that of the solid wood because MDF tends to respond more dramatically to changes in humidity and temperature, and is more rigid than solid wood, making the bond less durable.

Recognizing solid wood veneer furniture is fairly simple. Look to the bottom and back edges of tabletops, drawers and shelves. Solid wood always has grain, whereas MDF and particleboard do not. These unexposed edges will not typically be veneered.

Another thing which is often cited as a way to evaluate quality is to pick up the sofa – if it’s really heavy, it’s probably made of solid wood – or so the saying goes.  However MDF is also very heavy – so weight alone cannot really be used as a test.

At the next step up, soft woods (like pine) may be used.  The highest quality furniture uses kiln dried hard wood, like ash, maple or poplar, which offer greater strength and stability.  But not all wood is created equal: we think that it’s important to choose a wood that did not come from an endangered forest (such as a tropical forest), and preferably one that is sustainably managed, because forests, according to the National Resources Defense Council, are critical to maintaining life on Earth.  And that’s something we should pay attention to!   (See our post about wood used in furniture at https://oecotextiles.wordpress.com/2012/08/23/how-to-buy-a-quality-sofa-part-2-wood/ )  Wood certified by the Forest Stewardship Council (FSC) ensures that the wood used in your sofa was from a managed forest. SFI, an alternative certification created by the American Forest & Paper Association, allows such things as clearcuts, use of toxic chemicals, and conversion of old-growth forests to tree plantations. So the certifying body matters!

How the wood is connected is important too.  Lower cost sofas are often stapled together, or you’ll get plastic legs screwed into the frame instead of wooden legs that are part of the posts or bolted into the frame.   Give it a year or two and the arms get loose or the frame wobbles.  Higher cost sofas are held together with glue and dowels or tongue-and-groove joints, making the joints even stronger than the wood itself.  Corner blocks (in each corner of the frame, near the legs, an extra piece of wood joins the two side rails) are important.

Finally, the wood is often stained or varnished – both of which emit harmful VOC’s of various kinds, depending on the stains or varnishes used.  A safe alternative is to ensure that the stains/varnishes used don’t emit harmful VOC’s such as formaldehyde, and are formulated without aromatic solvents, heavy metals in the pigments, toluene solvents or other harmful chemicals.

SUSPENSION SYSTEM:

The suspension system determines the bounce in the cushions, and how they support your weight when you sit on them.   The differing degrees of pressure your body puts on the cushions causes the coils to respond, giving what is known as “ride”.  Generally, the higher the number of coils, the better the ride.  The gold standard has always been the labor-intensive, 8-way hand-tied spring system. It’s expensive to do it right, and few companies do. When done correctly each spring is set into the deck webbing and attached, with various spring rates depending on what portion of the seat deck its located. They are then tied together (8 strings per piece) and knotted at each juncture (not looped! – only knotting keeps the spring deck together if a string breaks). Much has been said about how eight-way hand-tied spring-up systems are superior to any other kind. “It’s a sacred cow in the industry,” says Professor C. Thomas Culbreth, director of the furniture manufacturing and management center at North Carolina State University [3].

But not all eight-way hand-tied spring-ups are built the same way, and the sinuous spring – or S –  system,  will last just as long, and for most people the comfort level is the same.  Sinuous springs are “S” shaped and run from the front of the seat to the back. These springs are supported by additional wires that cross from side to side.  The S springs lack the localized response of a coil system but gives a firm ride that some people prefer, and it has less potential for sagging over time.   It also makes for a strong seat, and it might be the preferred option in a sleeker style as it requires less space.

Next week we’ll tackle cushions, because that’s, as they say, a whole ‘nother ballgame.

[1] Stanley, Thomas J., The Millionaire Mind, Andrews McMeel Publishing, 2001, p.294

[2] Ibid.

[3] http://money.cnn.com/magazines/moneymag/moneymag_archive/2003/03/01/337933/

 

 








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